Abstract Laser forming is a flexible sheet metal forming technique using laser-induced thermal deformation to shape sheet metal without hard tooling or external forces. Concave laser forming can be readily achieved, while convex forming may occur through buckling, but the buckling direction heavily depends on the sheet surface and pre-strain condition. A new laser scanning scheme is postulated,...

Ultrasonic vibration assisted single point incremental forming (UVaSPIF) is based on localized plastic deformation in a sheet metal blank. It consists to deform gradually and locally the sheet metal using vibrating hemispherical-head tool controlled by a CNC milling machine. The ultrasonic excitation of forming tool reduces the vertical component of forming force. In addition, application of ul...

This paper investigates the forming of sheet metal forming under cycling loading by considering the Bauschinger effect. Different proposed plasticity models which can handle this kind of deformation process have been reviewed in details. For instance, isotropic, kinematic and combined forms in the linear and non-linear cases including the well-known Yoshida and Chaboche's models have been studi...

Laser bending is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. In this paper, temperature distribution in a mild steel sheet metal is investigated numerically and experimentally. Laser heat source is applied through curved paths in square sheet metal parts. Finite element (FE) simulation is performed with the ABAQUS/CAE standard softwa...

A novel basis function, called as the Modified Phase Extracted (MPE) basis function, has been proposed to analyze threedimensional scattering problems for electrically large, thin dielectriccoated targets. The MPE basis function, which can be defined on large (e.g., a wavelength or more) curvilinear geometrical elements, is developed for quadrilateral cells. Consequently, combining with the thi...

In this paper instability of planar anisotropic sheet metal during a few forming processes is investigated for the first time. For this reason components of the constitutive tangent tensor for planar anisotropic sheets are developed. By using the above tensor location of necking is predicted. Direction of the shear band is also predicted using the acoustic tensor. A finite element program is pr...

Research in the last 15 years has led to die-less incremental forming processes that are close to realization in an industrial setup. Whereas many studies have been carried out with the intention of investigating technical abilities and economic consequences, the ecological impact of incremental sheet forming (ISF) has not been studied so far. Using the concept of exergy analysis, two ISF techn...

A recent development in sheet metal forming industry is the application of tailored blanks: blanks prepared from separate pieces of sheet material, welded together prior to the forming process. The pieces of sheet material can have different properties, enabling weight reduction of components, corrosion resistance using cathodic protection or the possibility to create local weak spots, resultin...