The conventional process of machining nitinol alloy which possesses excess strain hardening and low thermal conductivity makes a complex that leads to extensive wear on the tool inadequate surface quality. Wire-electro-discharge (WEDM) is widely accepted for this involving various input factors, namely, P (pulse-on-duration), Q (pulse-off-duration), C, (maximum-current), V (voltage). Using PSO ...

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Micro-electric discharge machining (μ-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time. However, the presence of conductive powder in the dielectric fluid negatively affects the accurac...

Electrochemical spark machining (ECSM) is hybrid machining process which is the controlled removal of metal by anodic dissolution as well as erosion in an electrolytic cell in which the workpiece is the anode and the tool is cathode. The experimental investigation with the developed TW-ECSM set-up has been needed to understand the behaviour of the process parameters on performance characteristi...

Electro chemical machining is a non conventional machining process to machine conducting hard materials using anodic dissolution. The process parameters are needed to be optimized to get better result of material removal rate (MRR) and surface roughness (SR). In this paper MRR and SR values are optimized by Simulated Annealing (SA) and the effect of input parameters are determined by Taguchi De...