It is very important to use reliable and inexpensive sensors to obtain useful information about manufacturing processing, such as cutting force, for monitoring automated machining. In this paper, the feed cutting force is measured using an inexpensive current sensor installed on the a.c. servo motor of a CNC turning centre. The factors that affect a feed drive system are analysed in detail, and...

The wear of cutting tool degrades the quality of the product in the manufacturing processes. The on line monitoring of the cutting tool wear level is very necessary to prevent the deterioration of the quality of machining. Unfortunately there is not a direct manner to measure the cutting tool wear on line. Consequently we must adopt an indirect method where wear will be estimated from the measu...

Rotary ultrasonic machining (RUM) is a relatively low cost and environmentally benign process for machining of advanced ceramics. Much effort has been made to theoretically and experimentally investigate material removal rate, surface roughness, and tool wear in RUM. However, there is no report on systematic study of edge chipping in RUM drilling of ceramics. This paper presents the results of ...

This paper presents a volume-based haptic rendering method for a haptic shape modeling system based on simulated milling process. Previous proposals on point-based and ray-based haptic rendering methods cannot provide the force feedback in a milling process. The method proposed in this paper adopts a volumetric force model in material removal process. The force is calculated based on the relati...

A new 2-D planar motion system for precision machining operations is investigated. Characteristics of the 2-D planar motor system are studied to gain better understanding of its capabilities, limitations and interactions with machining processes. The planar motor system is applied to an end milling process, where experimental data on cutting force and surface finish are in agreement with simula...

In this report we investigate the effects of focused ion beam (FIB) machining at low doses in the range of 10 ions/cm to 10 ions/cm for currents below 300 pA on Si(100) substrates. The effects of similar doses with currents in the range 10pA to 300 pA were compared. The topography of resulting structures has been characterized using atomic force microscope, while crystallinity of the Si was ass...

Optimization of machining parameters for improving the machining efficiency is become important, when high capital cost NC machines have been employed for high precision and efficient machining. The strategy is to minimize the production time and cost by optimizing feed per tooth, speed, width of cut, depth of cut and tool diameter by satisfying all the constraints such as maximum machine power...

REMORA aims at offering an agile robotic solution for manufacturing tasks done on very large parts (e.g.: very long and slender parts found in aeronautic industries). For such tasks, classical machine-tools are designed at several tens of meters. Both their construction and operation require huge infrastructure supports. REMORA is a novel lightweight concept and flexible robotic solution that c...

Productivity and part quality are extremely important for all machining operations, but particularly for 5-axis milling where the machine tool cost is relatively higher, and most parts have complex geometries and high quality requirements with tight tolerances. 5axis milling, presents additional challenges in modeling due to more complex tool and workpiece interface geometry, and process mechan...

An autonomous machine tool has been developed to solve fundamental issues with the current command method using NC programs, and some key technologies for its realization have been devised. In the process planning system, various process plans are prepared, and the appropriate process plan can be selected to achieve flexible machining operations. Digital Copy Milling, digitizing the principle o...