A new prediction method was proposed based on the positive feedback relationship between tool geometry and wear rate. Dry orthogonal cutting of Inconel 718 used as a case study. Firstly, rate models flowchart were proposed. Secondly, evolution during analyzed considering combined effect crater flank wear. Thirdly, temperature, normal stress tool–chip relative sliding velocity surface studied, r...

Carbon fiber reinforced plastics (CFRP) have good physical properties, such as high specific strength and high specific modulus. However, cutting delamination, tearing and burr, etc. often occur in the machining process of CFRP, which results in the uncontrollability of machining surface quality and serious tool wear. In this paper, milling of CFRP with a staggered cutter was carried out, the c...

The major needs in machining are high material removal rate, good work surface finish and low tool wear. These objectives can be achieved by reducing tool wear using proper cutting fluid during machining.The effect of some cutting fluids namely: Mentholated spirit, paraffin, and soluble oil on the flank wear of High-speed steel and carbide tipped tools by orthogonal cutting has been studied. Ce...

in the present work, the aa2124/25vol.%mosi2 composite was produced by powder metallurgy technique. the aluminum alloy 2124 powder was produced by gas atomization method and the mosi2 intermetallic particles were produced through combustion synthesis. the aa2124 matrix powder was mechanically blended with 25vol.%mosi2 using a ball milling mixer. the blended powder mixture was encapsulated and t...

igh-temperature corrosion/oxidation has been shown to be a major contributor to the wear of tungsten carbide when machining medium density fiberboard (MDF) (Stewart 1992). Consequently, a change in the properties of the tool material to resist wear from the adverse wood machining environment needs to be investigated. A deep cryogenic treatment shows promise as a tool material treatment for incr...

In this paper, predictive modeling of cutting and ploughing forces, stress distributions on tool faces and temperature distributions in the presence of tool flank wear are presented. The analytical and thermal modeling of orthogonal cutting that is introduced in Karpat, Zeren and Özel [3] extended for worn tool case in order to study the effect of flank wear on the predictions. Work material co...

The effect of cutting parameters and tool parameters on cutting forces and tool wear were investigated in high density fiberboard (HDF) peripheral up-milling using toughened ceramic cutting tools. The results showed that whether at low speed cutting or high speed cutting, the tangential forces Ft and normal forces Fr increased slowly with the increase of cutting length. The tangential forces Ft...

In this study, two different vegetable based cutting fluids developed from refined canola and sunflower oil and a commercial type semi-synthetic cutting fluid were carried out to determine optimum conditions for tool wear and forces during milling of AISI 304 austenitic stainless steel. Taguchi L9 (3) orthogonal array was used for the experiment plan. Cutting speed, feed rate, depth of cut and ...

In the paper, a new method of tool wear detection with cutting conditions and detected signals is presented, which includes the model of wavelet fuzzy neural network with acoustic emission (AE) and the model of fuzzy classification with motor current. The results of tool wear estimated by cutting conditions and detected signals (spindle motor current, feed motor current and AE) are fused by fuz...

Noteworthy results have been obtained in the turning and drilling of hardened high-strength steels using tungsten carbide based cutting tools. In a finish turning process, it was seen that surface roughness and tool flank wear followed very different trends against cutting time. The suggested explanation for this behaviour is that the profile cut into the workpiece surface is determined by the ...