Accurately predicting the physical cutting process variables, e.g. temperature, velocity, strain and stress fields, plays a pivotal role for predictive process engineering for machining processes. These predicted field variables, however, are highly influenced by workpiece constitutive material model (i.e. flow stress), thermo-mechanical properties and contact friction law at the tool–chip–work...

The aim of this study is to introduce a stress-based non-binary contact model missing in classical discrete element method (DEM). To tackle issue, force-displacement law generalized by utilizing the trace particle stress tensor make all contacts dependent on other and thus, account for multiple simultaneously acting single particle. Simulation results uniaxial confined (oedometric) compression ...

The nanoindentation experiment was carried out to estimate nanomechanical characteristics of polycarbonate polymer films. Hardness, effective elastic modulus and contact stress–strain rate curve were obtained. The results showed that the effective elastic modulus and the hardness decreased as the applied load was increased. As the hold time was increased, the effective elastic modulus and the h...

When a granular mixture involving grains of different sizes is shaken, sheared, mixed, or left to flow, grains tend to separate by sizes in a process known as size segregation. In this study, we explore the size segregation mechanism in granular chute flows in terms of the pressure distribution and granular microstructure. Therefore, two-dimensional discrete numerical simulations of bidisperse ...

In this paper, a two-dimensional computational model is proposed for predicting the initiation position and propagation path of subsurface crack of spur gear tooth flank. In order to simulate the contact of teeth, an equivalent model of two contacting cylinders is used. The problem is assumed to be under linear elastic fracture mechanic conditions and finite element method is used for numerical...