In this study, Electrical Discharge Machining (EDM) is used to modify the surface of high carbon steel En31 with the help of tool electrode (Copper-Chromium-Nickel) manufactured by powder metallurgy (PM) process. The effect of EDM on surface roughness during surface alloying is studied. Taguchi’s Design of experiment (DOE) and L18 orthogonal array is used to find the best level of input paramet...

Electrical Discharge Machining (EDM) process is one of the most widely used methods for machining. This method is used to form parts that conduct electricity. This method of machining has used for hard materials and therefore selects the correct values of parameters which are so effective on the quality machining of parts. Reaching to optimum condition of the DIN1.2080 alloy (D3) machining is v...

Electrical Discharge Machining (EDM) process is one of the most widely used methods for machining. This method is used to form parts that conduct electricity. This method of machining has used for hard materials and therefore selects the correct values of parameters which are so effective on the quality machining of parts. Reaching to optimum condition of the DIN1.2080 alloy (D3) machining is v...

Electrical Discharge Machine (EDM) parameters have a significant influence on machining characteristic like material removal rate (MMR) and tool wear rate (TWR). Inconel 718, which is widely used in the Medical, Marine, Architectural and food processing industries, is used as a work material. The tool electrode materials used are brass. Experiments are conducted using face centered central comp...

In this paper investigations are conducted on the machining of EN-31 die steel with different electrode materials (copper, brass and graphite) with electrical discharge machining (EDM) process. This study presents the analysis and evaluation of heat affected zones (HAZ) of the workpiece surfaces machined using different tool electrodes by EDM. The kerosene oil of commercial grade has been used ...

This paper describes algorithms and software for decomposing CAD models for a new mold manufacturing process called WirePATHe, which uses wire electrical discharge machining (EDM) to reduce mold fabrication time. A decomposition strategy has been developed to account for the limitations of wire EDM. During decomposition, CAD models are separated into manufacturable segments and then layered if ...

The performance of electrical discharge machining (EDM) is dependent on the selection of factor/levels combinations of input parameters. The optimization of EDM process is a multi-objective optimization problem on account of the contradictory behaviour of performance measures like metal removal rate and surface roughness (MRR, SR). Many optimization technique are used for the parametric optimiz...

In this Research, the desktop micro forming manufacturing system has been developed. A micro forming system has been achieved in Japan and its developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. Micro patterned metal components are used in...

This study focuses on fabrication of a micro plastic part using custom made vertical injection molding machine. Electrical discharge machining (EDM) and micro mechanical machining was used to fabricate micro shape cavity on aluminum mold. The mold was embedded with Polymethyl Methacrylate (PMMA) window to observe the behavior of plastic melt flow during injection. The custom made vertical injec...

In the mold design process the electrode is designed in advance for a contour requiring high accuracy or for a complex contour. The mold material, fixture specification, and the working ability of electrical discharge machine are all considered in the design process; otherwise, there will be inaccurate positioning and poor machining accuracy. Therefore, to increase mold machining accuracy, the ...