Effective repair of worn big gear has large influence on ensuring safety production and enhancing economic benefits. A kind of intelligent repair welding method was put forward mainly aimed at the big gear restriction conditions of high production cost, long production cycle and high-intensity artificial repair welding work. Big gear repair welding mechanism was designed in this paper. The work...

Automating the welding process for the shipbuilding industry is very challenging and important, as this industry relies heavily on quality welds. Conventional robotic welding systems are seldom used because the welding tasks in shipyards are characterised by non-standardised workpieces which are large but small in batch sizes. Furthermore, geometries and locations of the workpieces are uncertai...

The aluminium alloys are more frequently used in automotive industry especially as an alternative material for car-bodies. In this article the comprehensive summary concerning technology of resistance spot welding of aluminium alloys was presented. The welding schedules, electric parameters of welding, electrodes materials and electrodes life time by resistance spot welding aluminium were descr...

In this study, microalloyed steels were joined by using the submerged arc welding method at different welding currents of 350 A, 400 A and 450 A. The effects of selected welding parameters on the microstructure and mechanical properties of welded materials were investigated. Tensile tests and microhardness measurements were performed. Microstructural changes have been identified in the welding ...

In order to automatically evaluate the welding quality during high-power disk laser welding, a real-time monitoring system was developed. The images of laser-induced metal vapor during welding were captured and fifteen features were extracted. A feature selection method based on a sequential forward floating selection algorithm was employed to identify the optimal feature subset, and a support ...

MAY 2003 -S 116 ABSTRACT. Mechanical characteristics of resistance spot welding machines, such as stiffness, friction, and moving mass, have complex influences on the resistance welding process and weld quality. In this paper, these influences are systematically investigated through experiments. The mechanisms of the influences are explored by analyzing process signatures, such as welding force...

Bring forward a new analytical method in order to evaluate the stability of the process of aluminum alloy pulsed MIG welding. The ratio of the first and the second peak in arc voltage signal probability density was selected to evaluate aluminum alloy pulse MIG welding stability. By calculating the arc voltage signal probability density from 80 sets of welding experiments, the ratio of the two p...

In process of AC square wave submerged arc welding, electric signal waveform determines the arc energy characteristics in the time and frequency domain, which also reflects the arc stability of welding proc ess and quality indirectly. Using Wigner-Ville distribution (WVD), time frequency analysis is conducted to the current signal of AC square wave submerged arc welding. The Pseudo Wigner-Ville...

Welding speed and rotational speed have been singled out as the most influential welding parameters which affect the tensile strength as well as the hardness in Friction Stir Welding (FSW). It is however problematic to determine the possible welding speed and rotational speed given the Ultimate Tensile Strength (UTS) since there are several combinations of welding speeds and rotational speeds t...

To investigate influence of welding parameters on weld bead geometry in underwater wet flux cored arc welding (FCAW), orthogonal experiments of underwater wet FCAW were conducted in the hyperbaric chamber at water depth from 0.2 m to 60 m and mathematical models were developed by multiple curvilinear regression method from the experimental data. Sensitivity analysis was then performed to predic...