A skilled welder determines the weld joint penetration from his/her observation of the weld pool surface during the welding process. This paper addresses the characterization of the 3D weld pool surface in gas tungsten arc welding (GTAW), i.e., extracting a set of characteristic parameters from the 3D weld pool surface to determine the backside bead width that measures the degree of weld joint ...

Welded beam-to-column connections of high-rise steel structures are susceptive to fatigue damage under wind loading. However, most fatigue assessments in the field of civil engineering are mainly based on nominal stress or hot spot stress theories, which has the disadvantage of dependence on the meshing styles and massive curves selected. To address this problem, in this paper, the equivalent s...

Sharma, Saurabh Weld for Itanium Processor (Under the direction of Dr. Thomas M. Conte) This dissertation extends a WELD for Itanium processors. Emre Özer presented WELD architecture in his Ph.D. thesis. WELD integrates multithreading support into an Itanium processor to hide run-time latency effects that cannot be determined by the compiler. Also, it proposes a hardware technique called operat...

Welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld-bead geometry, mechanical properties, and distortion. Generally, all welding processes are used with the aim of obtaining a welded joint with the desired weld-bead parameters, excellent mechanical properties with minimum distortio...

A three-dimensional mathematical model and numerical techniques were developed for simulating a moving gas metal arc welding process. The model is used to calculate the transient distributions of temperature and velocity in the weld pool and the dynamic shape of the weld pool for aluminum alloy 6005-T4. Corresponding experiments were conducted and in good agreement with modeling predictions. Th...

Friction stir welding (FSW) is a relatively new, solid-state, metal joining process invented by Wayne Thomas et al. at the Welding Institute of England (now TWI) in 1991 [1.] A FSW butt weld is made by following the joint-line of two butted pieces of material with a rotating tool while applying a significant down-force through the tool. Heating is provided at or near the tool-work interface by ...

Spatially Resolved X-Ray Diffraction (SRXRD) has been used to identify a previously unobserved low temperature ferrite (δ)/austenite(γ) phase transformation in the heat affected zone (HAZ) of 2205 Duplex Stainless Steel (DSS) welds. In this “ferrite dip” transformation, the ferrite transforms to austenite in the weld HAZ at peak temperatures on the order of 750oC. The austenite then re-transfor...

This paper develops a method of welding two thin sheets of poly(vinyl chloride) (PVC) with a heated pin, thus allowing construction of a relationship between the weld temperature and weld strength. Constructing a relationship between weld strength and temperature is necessary for modeling many welding processes, including laser transmission welding. An experimental approach to establishing this...