Gas tungsten arc welding (GTAW) or Tungsten inert gas welding (TIG) is one of the widely used techniques for joining ferrous and non-ferrous metal.Gas tungsten arc welding process,consist of non-consumable tungsten electrode which is used to provide the arc for welding. During the welding cycle a shield of inert gas expels the air from the welding area and prevents oxidation of the electrode, w...

I. TECHNICAL PROGRESS The objective of this program was to seek improved process control and weldment reliability during laser welding of automotive aluminum alloys while retaining the high speed and accuracy of the laser beam welding process. In particular, we undertook a comprehensive experimental and theoretical research to understand the effects of various welding variables on the loss of a...

Resistance spot welding is a common process to join metals in the automotive industry. Adhesives are often used as sealers to seams of metals that are joined. Anti-spatter compounds sometimes are sprayed onto metals to be welded to improve the weldability. Spot welding produces complex aerosols composed of metal and volatile compounds (VOCs) which can cause lung disease in workers. Male Sprague...

This paper addresses the development of a nonlinear model based interval model control system for the quasi-keyhole arc welding process, a novel arc welding process which has advantages over the laser welding process and conventional arc welding processes. The structure of the nonlinear model chosen was proposed based on an analysis of the quasi-keyhole process to be controlled. Because of the ...

This paper addresses intelligent techniques for the quality control of the pulsed gas tungsten arc welding process for butt joints, and it is a development to Ref. 1. Because there exist some important differences in butt joint welding and bead-on-plate welding, the modeling and control scheme in Ref. 1 does not completely fit for butt joint welding. In this paper, the differences between the t...

Abstract. The Shielded Metal Arc Welding (SMAW) is a typical manual process with many dangerous application for the welder (pipe hot tapping, underwater welding, etc.). The process robotization seems to be great for safety associated with the improvement of weld quality and repeatability. This work presents a methodology developed for real time trajectory generation for the robotic SMAW. In thi...

This paper provides a general introduction to welding fundamentals (section 2) followed by sections on a few selected welding processes that have had significant developments or improvements over the last few years. The processes that are discussed are friction welding (section 3), hot plate welding (section 4), ultrasonic welding (section 5), laser/IR welding (section 6), RF welding (section 7...

The various welding parameters such as welding speed, voltage and gas flow rate were varied on HSLA steel and the effects of these parameters on weld bead geometry such as penetration, width & height have been studied. Mathematical equations have been developed using factorial technique. And the result of various effects are shown in tables. (Numerical Values). INTRODUCTION Wide variety of stee...

Recently, open-type push-pull ventilation systems have been widely employed as effective substitutes for the conventional local exhaust ventilation system, and have prevailed at many welding workshops in Japan. In this study, the effect of the uniform velocity on carbon dioxide (CO2) shielding arc welding was examined by laboratory experiments. The ventilation system examined in the experiments...

The present paper describes fuzzy logic simulation of shielded metal arc welding (SMAW) process to predict the Quality of weld joint. It describe the quality of weld joint & effect of welding current, voltage and welding speed on tensile strength of shielded metal arc pipe welded mild steel joints. An ERW Mild steel pipe I S 1239 of 6 mm thickness and 150 mm diameter were used as the base mater...