-A linear perturbation method is used to examine the stability of a unidirectional solidification problem in which a liquid, initially at the melting temperature, becomes solidified by heat transfer across a pressure-dependent thermal contact resistance to a plane mold. The contact pressure will be influenced by thermal distortion in response to the instantaneous temperature field in the solidi...

Aluminum alloy castings are normally water quenched after solution treatment to improve mechanical properties. Rapid water quenching can result in high-residual stress and severe distortion which significantly affect functionality and performance of the products. To optimize product design and durability, one needs to model and predict residual stress and distortion produced in the water-quench...

Nozzle clogging is a serious productivity and quality problem in continuous casting. This work reviews the causes, effects, and solutions to clogging in continuous casting nozzles. The results of a one-dimensional, steady state analysis of the heat loss from the molten steel stream through the nozzle wall are discussed. The analyses show that steel may freeze within the clog matrix for a relati...

During peritectic steel continuous casting, mold flux properties and film structures play significant roles in controlling slab quality. In this study, fluxes films for casting were obtained using mineral raw materials such as quartz, wollastonite, fluorite, soda ash others. The effects of on investigated through the measurement melting point, viscosity, crystallization temperature, critical co...

Macroscopic modeling of heat transfer and fluid flow is now routinely used for the prediction of macroscopic defects in castings, while microscopic models are used to investigate the effects of alloy changes on typical microstructures. By combining these two levels of modeling it is possible to simulate the casting process over a wider range of spatial and temporal scales. This paper presents a...

The twin-roll strip casting process is a typical steel-strip production method which combines continuous casting and hot rolling process. The production line from molten liquid steel to the final steel-strip is shortened and the production cost is reduced significantly compared to the conventional continuous casting. The twin-roll strip casting process can produce 1-5 mm thin steel strip direct...

During continuous casting, electromagnetic braking (EMBr) is a widely used technology to improve the quality of steel product. The EMBr takes benefit generation Lorentz forces that are induced by interactions melt flow with externally applied magnetic fields. In present paper we propose and investigate new type EMBr, named vertical-combined (VC-EMBr) in application Compact Strip Production (CSP...