The objective of this paper is to determine the optimal setting of the process parameters on the electro-discharge machining (EDM) machine while machining AISI H13 tool steel. The parameters considered are pulse current, pulse-on-time, pulse-off-time and gap voltage ; whereas the responses are Tool wear ratio (TWR) and material removal rate (MRR). The optimal setting of the parameters are deter...

Recent trend in reducing the size of products has given Micro Electrical Discharge Machining (MEDM) a significant amount of research attention. Due to the high precision, low tolerance and good surface quality that it can deliver, MEDM is potentially an important process for fabrication of micro-tools, micro-components and parts with micro-features. This paper briefs and highlights the various ...

This paper reports an intelligent approach for process modeling and optimization of electric discharge machining (EDM). Physics based process modeling using finite element method (FEM) has been integrated with the soft computing techniques like artificial neural networks (ANN) and genetic algorithm (GA) to improve prediction accuracy of the model with less dependency on the experimental data. A...

In the field of Abrasive Water Jet (AWJ) machining, the current focus is on the fabrication of complex threedimensional features. The current work is aimed at using this strategy to manufacture micro-tools for machining arrays of square holes using Electric Discharge Machining (EDM). Based on selected parameters of AWJ process(step over, traverse speed, path strategy),micro tools were fabricate...

Electrical discharge machining (EDM) is a non conventional manufacturing process which is used for shaping hard metals and forming deep complex shaped profiles by arc erosion in all kinds of electro-conductive materials. The objective of this paper is to study the influence of process parameters and electrode shape configuration on the machining characteristics such as surface quality, material...

In this paper, fuzzy logic integrated with the Taguchi method is used to optimize Wire Electro Discharge Machining (WEDM) process with multiple quality characteristics. Rough machining with EDM gives poor surface finish and has micro cracks and pores. Finish machining gives better surface finish but with very poor machining speed (MRR). Spark gap width is one of the important performance measur...

An experimental investigation was conducted to determine the application of die sinker electrical discharge machining (EDM) as it applies to a hybrid titanium thermoplastic composite laminate material. Holes were drilled using a die sinker EDM. The effects of peak current, pulse time, and percent on-time on machinability of hybrid titanium composite material were evaluated in terms of material ...

Low power rf measurements, S11, of electro-discharge machined (EDM) diffusion bonded mm-wave traveling wave rf cavities were not in satisfactory agreement with electromagnetic simulations. During subsequent mechanical inspection, the cell-to-cell iris were found to be distorted. This led to a series of systematic experiments to study the mechanical properties of oxygen free high conductivity Co...

PURPOSE In this work we investigated the suitability of electroconductive silicon nitride/titanium nitride composite for biomedical implantable devices with particular attention on the processing route that allows the net-shaping of complex components by electrical discharge machining (EDM). METHODS The composite, constituted mainly of a beta-Si3N4, dispersed TiN grains and a glassy grain bou...

Titanium surfaces processed by wire-type electric discharge machining (EDM) are microfabricated surfaces with an irregular morphology, and they exhibited excellent in vitro bone biocompatibility. In this study, the efficiency of in vivo osteogenesis on EDM surfaces was investigated by surgically placing screw-shaped EDM-processed and machined-surface implants into the femurs of four Japanese wh...