Shoulder geometry of tool plays an important role in friction-stir welding because it controls thermal interactions and heat generation. This work is proposed and developed a coupled rigid-viscoplastic numerical modeling based on computational fluid dynamics and finite element calculations aiming to understand these interactions. Model solves mass conservation, momentum, and energy equations in...

The initial microstructure plays an important role in determining the spatial and temporal evolution of the microstructure during friction stir welding (FSW). The overall kinetics of microstructural evolution is location sensitive and the effect of the process strain, strain rate and thermal cycle creates complexities. In the present study, magnesium based WE43 alloy has been welded employing t...

In the present study, friction spot welding or refill friction stir spot welding was performed to consolidate dissimilar AA5754 Al and AZ31 Mg alloys. The intermetallic compounds of Al12Mg17 and Al3Mg2 were primarily found in the weld, distributed at the interface between the base materials and in the Al top sheet. The distribution of the intermetallic compounds and the interfacial area between...

Abstract This study examined the effect of induction heating on microstructure and corrosion characteristics hybrid friction stir welded AISI 410 stainless steel. Five joints have been produced with different welding parameters like speed, spindle plunge depth, power. Their microstructures were evaluated using a scanning electron microscope, chemical composition was energy-dispersive X-ray spec...

The residual strain profiles were measured through the thickness of friction-stir welded (FSW) plates using neutron diffraction to study the relationship between the angular distortion and the residual strain distribution. Three different weld specimens were prepared from a 6061-T6 aluminum alloy with the purpose of separating the effects of the frictional heat and plastic deformation on the re...

Friction stir welding (FSW) is a promising technique to join aluminum alloys without having problems encountered during fusion welding processes. In the present work, the evolution of microstructure and texture in friction stir welded thin AA2024 aluminum alloy are examined by electron backscattered diffraction (EBSD) technique. The sheets with 0.8 mm thickness were successfully welded by frict...

Friction stir welding (FSW) is a relatively new, solid-state, metal joining process invented by Wayne Thomas et al. at the Welding Institute of England (now TWI) in 1991 [1.] A FSW butt weld is made by following the joint-line of two butted pieces of material with a rotating tool while applying a significant down-force through the tool. Heating is provided at or near the tool-work interface by ...

abstract – aluminium 7075- t651 alloys are widely used in the production of light weight structures requiring a high strength to weight ratio and high corrosion resistance. the effect of processing parameters on fatigue life of 7075- t651 aluminium joints produced by friction stir welding was investigated in the present study. welding samples were made by employing rotating tool speed of 770, 9...

Abstract Friction stir welding is a solid state joining method used to join materials which cannot be joined by fusion welding. In this method, heat produced due the friction between tool and workpiece weld material. Heat input depends upon amount of caused process parameters such as rotational speed, geometry, axial force etc. present study, effect shoulder pin diameter ratio, speed on peak te...