Bead-on-plate welding of zircaloy-4 (a reactive material) plates was conducted using electron beam according to central composite design of experiments. Its predictive models were developed in the form of knowledge-based systems in both forward and reverse directions using neural networks. Input parameters considered for this welding of reactive metals were accelerating voltage, beam current an...

Ultrasonic hot embossing is a new process for fast and low-cost production of micro systems from polymer. Investment costs are on the order of 20.000 € and cycle times are a few seconds. Microstructures are fabricated on polymer foils and can be combined to three-dimensional systems by ultrasonic welding.

Friction stir welding is not used for hard alloys because of premature tool failure. A scheme is created which exploits the physical three-dimensional heat and mass flow models, and implements them into a fast calculation algorithm, which when combined with damage accumulation models, enables the plotting of tool durability maps which define the domains of satisfactory tool life. It is shown th...

Welding-induced distortion is an intrinsic problem arising due to the mismatch of thermal expansions in the weld and surrounding material. The distortion can be minimized through the pre-process, in process, or post-process methodology. In the present paper, the laser forming (LF) technology is utilized for the post correction of the welding-induced distortion. Three types of weld paths are app...

Recognition of the friction stir welding process is growing in the aeronautical and aero-space industries. To make the process more available to the structural fabrication industry (buildings and bridges), being able to model the process to determine the highest speed of advance possible that will not cause unwanted welding defects is desirable. A numerical solution to the transient two-dimensi...

The bucking strength calculation includes the determination of global buckling strength, the effective plate width and the torsional buckling strength of open section stiffeners. In each calculation the classic strength formula should be modified considering the effect of initial imperfections and residual welding stresses. The calculation method of Det Norske Veritas design rules and the Euroc...

The laser beam welding of silica represents an innovative alternative to traditional oxyacetylene welding. The application of this technology allows an economic bonding of silica components, which raises the standards of joint qualities to a new level. In a research project, the Bauhaus-Universität Weimar analyzes the CO2-laser beam welding of silica elements numerically and experimentally in c...

The purpose of the hot rolling mill is to make a preheated steel block thinner and longer, see Figure 1. This is done by pulling the plate through two parallel rolls mounted in the rolling mill. Due to the large forces obtained in hot rolling, the elastic de ection of the rolling mill is of the same order of magnitude as the plate thickness. Variations in the rolling force caused by variations ...

GAS TUNGSTEN ARC WELDING (GTAW) is the quality weld process. It is preferred welding process for stainless steel, low alloy steel, nickel, cobalt, titanium, aluminum, copper, and magnesium. The present work aims to evaluate the effect of Gas Tungsten Arc Welding process parameters on the quality of the weld bead. The process parameters Welding Current, Wire Diameter, Wire Feed Speed, Ratio of w...

Ultrasonic-assisted tungsten inert gas welding was carried out on a thin plate of 2195 Al-Li alloy, and the characteristics of the weld pores were analyzed in terms of their size and porosity. The effects of welding speed and ultrasonic power on the porosity and size of the pores were investigated. The pores were found to occur primarily adjacent to the surface of the weld. The porosity decreas...