In this work, incremental sheet forming of a complicated shape is investigated experimentally. Two point incremental forming with negative and positive dies are employed for manufacturing of a complicated shape with positive and negative truncated cones. The material is aluminum alloy 3105 with a thickness of 1 mm. The effects of process parameters such as sequence of positive and negative form...

shape error due to elastic recovery of formed part in unloading known as springback, is one of the most important problems of tool design in sheet metal forming processes. many researches have been performed for proposing an efficient method to decrease or compensate springback error in sheet forming processes. these methods are usually based on iterative finite element algorithms. in this pape...

Because the forming area involved in traditional reverse multistage incremental is only located inside model, sheet-metal thinning rate relatively large. Particularly, straight-wall parts with a narrow internal space cannot be formed using forming. Therefore, negative that extrudes sheet from forward and side of part proposed this paper. In method, firstly, auxiliary surface generated to divide...

The most often used friction model for sheet metal forming simulations is the relative simple Coulomb friction model. This paper presents a more advanced friction model for large scale forming simulations based on the surface change on the micro-scale. The surface texture of a material changes when two surfaces are in contact under a normal load. This is caused by flattening due to combined nor...

Expert system can be defined as an intelligent computer program, a repository of knowledge, a set of rules, like a human consultant, all aiming at delivering accurate solutions/suggestions to a problem at any level, say during plan, design, manufacture, and quality control. Some of the important definitions are quoted here. “An expert system is a computer system used to distribute the expertise...

A literature review of sheet metal forming errors as well as geometrical dimensions and tolerances (GD&T) shows that the theoretical means for the allocation of process tolerances with respect to GD&T are insufficient. In order to judge the influence of geometrical process errors (e.g., angular errors of bends), two typical sheet metal designs with parallelism and a position tolerance are studi...

In the article the changes associated with construction of machines used in die and die-less sheet metal forming have been presented. The selected future directions of development in new technologies and machines for sheet metal forming taking into account modern blank holding systems in the process of deep drawing have been indicated. Also the tendencies in introduction of new technologies and...