Metal arc welding ranges from primitive (manual) to increasingly complex automated welding processes. Welding occupies 1% of the labour force in some industrialised countries and increasing knowledge of health risks, necessitating improved assessment strategies and controls have been identified by the International Institute of Welding (IIW), ILO, WHO and other authoritative bodies. Challenges ...

A new generation of arc welder has recently become widely available at a price which is within reach of most amateurs and part-time mechanics, known as the MIG welder (metal-arc inert gas welder). In MIG welding the arc is ensheathed in a stream of inert gas which prevents the molten metal from oxidising. The stream of gas changes the character of the emitted radiation, and it is possible that ...

The main objective of industries reveal with manufacturing better quality product at low cost and increase productivity. TIG welding is most vital and common operation use for joining of two similar or dissimilar parts with heating the material or applying the pressure by using the filler material for increasing productivity with less time and cost constrain. The TIG welding parameters are the ...

To provide quantitative information to choose the best welding processes for minimizing workplace emissions, nine gas metal arc welding (GMAW) processes for mild steel were assessed for fume generation rates, normalized fume generation rates (milligram fume per gram of electrode consumed), and normalized generation rates for elemental manganese, nickel, and iron. Shielded metal arc welding (SMA...

Hexavalent chromium [Cr(VI)] and ozone are produced in many arc-welding processes. Cr(VI) is formed when welding with chromium-containing alloys and is a suspected carcinogen. Ozone is formed by the action of ultraviolet light from the arc on oxygen and can cause severe irritation to the eyes and mucous membranes. Previous work has demonstrated that reduction of sodium and potassium in manual m...

The first papers on the activating flux application appeared already in 1950’s and 1960’s, but the interest for this welding process has been activated again in the last ten years 1, 2 . In order to increase the efficiency and productivity of TIG process, a variant of process with the activating flux is applied (ATIG). With the presence of the activating flux and high temperature, the value of ...

INTRODUCTION: Electric arc welding and oxy-fuel gas welding are the commonest welding technologies used in small scale industries in Nigeria. Electric arc welders are exposed to serious health hazards like exposure to welding smoke. Health effects of such exposure include metal fume fever, and increased risk of chronic diseases and cancers. Exposure to welding smoke can be minimized by use of P...

Results from a computational model of arc welding, in which the arc plasma, workpiece and electrode are treated self-consistently, are presented. It is demonstrated through three examples (the effect of shielding gas composition, metal vapour and electrode shape on the weld pool) that reliable prediction of weld pool depth and geometry requires that the arc plasma is included in the computation...

Vision is one of the most powerful forms of non-contact sensing for monitoring and control of manufactusang processes. However, processes involving an arc plasma or flame such as welding or thermal spraying pose particularly challenging problems to conventional vision sensing and processing techniques. The arc or plasma is not typically limited to a single spectral region and thus cannot be eas...

This paper presents a control system for manual pulsed Gas Metal Arc Welding (GMAW). This system consists of a current controller, which makes it possible to shape the current during welding, and two important components, which are the key issues discussed in this paper. These components include an arc length controller and a metal transfer controller. The arc length controller is based on a no...