Computerized control systems for machine tools must generate coordinated movements of the separately driven axes of motion in order to trace accurately a predetermined path of the cutting tool relative to the workpiece. However, since the dynamic properties of the individual machine axes are not exactly equal, undesired contour errors are generated. The contour error is defined as the distance ...

Liberation of heat and generation of friction associated with any machining operation ever pose a problem which not only reduce the tool life but also impair quality of the product. Cutting fluids have been the conventional choice to curtail friction and temperatures in machining because of its lubrication and cooling actions. However, considering health hazards posed by the conventional cuttin...

Computerized control systems for machine tools must generate coordinated movements of the separately driven axes of motion in order to trace accurately a predetermined path of the cutting tool relative to the workpiece. However, since the dynamic properties of the individual machine axes are not exactly equal, undesired contour errors are generated. The contour error is defined as the distance ...

It is a very challenging task to develop effective process control methodologies for multi-operational manufacturing processes. Although Statistical Process Control (SPC) has been widely used as the primary method in the control of quality, it mainly serves as a change detection tool rather than a method to identify root causes of process changes. This paper proposes a systematic approach to ov...

Purpose: In this paper, the effects of various process parameters of WEDM like pulse on time (TON), pulse off time (TOFF), gap voltage (SV), peak current (IP), wire feed (WF) and wire tension (WT) have been investigated to reveal their impact on material removal rate of hot die steel (H-11) using one variable at a time approach. The optimal set of process parameters has also been predicted to m...

Stalbaum, Tyler P., M.S.I.E., Purdue University, May, 2013. High Speed Turning of Compact Graphite Iron using Controlled Modulation. Major Professors: Srinivasan Chandrasekar and W. Dale Compton. Compacted graphite iron (CGI) is a material which emerged as a candidate material to replace cast iron (CI) in the automotive industry for engine block castings. Its thermal and mechanical properties a...

Recent advances in manufacturing technology and industrial automation require efficient and quality oriented machining practices. Performance, cost effectiveness and reliability of the work piece depends on the quality of surface roughness and can be measured with contact (conventional) and non contact (advanced) methods. Various measurement techniques starting from stylus to machine vision are...

Machining-induced edge chipping damage represents a common challenge in ceramic applications. This paper reports on responses of zirconia materials with porous and dense microstructures to induced conventional ultrasonic vibration-assisted diamond machining. The machining-induced was evaluated using optical scanning electron microscopies. results show that produced these processes associated br...

In this study we use a thermodynamic framework to characterize the material and energy resources used in manufacturing processes. The analysis and data span a wide range of processes from "conventional" processes such as machining, casting, and injection molding, to the so-called "advanced machining" processes such as electrical discharge machining and abrasive waterjet machining, and to the va...

Abrasive machining is one of the most non-conventional processes for finishing. It is widely used in industry to machine the materials like mild steel, aluminum, copper, titanium, glass, hard rock material, graphite, composite material, ceramics etc.Like in abrasive jet machining. This technique uses jet which contains abrasive material. Now a day water-magnetic abrasive machining is one of the...