A steel/aluminum alloy dissimilar resistance spot welding process was simulated by a three-dimensional smoothed particle hydrodynamics method. Furthermore, the time dependent increase of intermetallic compound thickness on joining interface estimated using numerical data temperature history obtained simulation. As result, steel sheet started to melt from center in direction and formed nugget, w...

Resistance spot welding (RSW) includes many variables that can influence the weld properties. The purpose of this study is to develop an analytical model for prediction of thermal history and weld microstructure in RSW and to find the most important process parameters that influence the weld microstructure. A one dimensional model is proposed for prediction about thermal history during cooling ...

In the present work CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and AISI 1009 low carbon steel plates. Laser power, welding speed, and defocusing distance combinations were carefully selected with the objective of producing welded joint with complete penetration, minimum fusion zone size and acceptable welding pro...

The dissimilar joint between aluminum/titanium alloys (Al 6082 and Ti G2) were successfully achieved by CO2 laser welding with a single pass and without filler material using the overlap joint design. Laser welding parameters ranges combinations were experimentally determined using Taguchi approach with the objective of producing welded joint with acceptable welding profile and high quality of ...

Resistance spot welding (RSW) is the most popular joining technique used by automotive industries for the manufacture of automobile body structure. In automobile industries, the weight saving effect of replacing steel parts is an important factor in reducing fuel consumption and increasing speed and natural resources savings. In this study, A5052 aluminium alloy sheet having 1 mm thickness were...

Laser beam welding of dissimilar sheet metal combinations such as Ti/Al, SS/Al and Cu/Al are increasingly demanded due to high energy densities with less fusion and heat affected zones. A good weld joint strength involves combinations of dissimilar metals and the formation of solid solution in the weld pool. Many metal pairs suffer from significant intermetallic phase formation during welding w...