Submerged Arc welding process is automated and semiautomated high deposition down hand welding process not vertical or over welding process, The fundamental difference of this welding process is that the Arc is not visible it is submerged into the flux. Weldment is fully submerged the heat loss is minimum and the thermal efficiency is very high up to 80-90%. A constant power sources and control...

Industries involved in surfacing operations use various fusion welding especially arc welding processes. These operations demand high deposition rates but at low penetration values in the base metal. Conventional SAW, besides its high deposition characteristics, employs high values of welding current and is not many times favoured for surfacing due to high degree of dilution of surfacing alloys...

The first papers on the activating flux application appeared already in 1950’s and 1960’s, but the interest for this welding process has been activated again in the last ten years 1, 2 . In order to increase the efficiency and productivity of TIG process, a variant of process with the activating flux is applied (ATIG). With the presence of the activating flux and high temperature, the value of ...

Arc plasma torches are the primary components of various industrial thermal plasma processes involving plasma spraying, metal cutting and welding, thermal plasma CVD, metal melting and remelting, waste treatment and gas production. They are relatively simple devices whose operation implies intricate thermal, chemical, electrical, and fluid dynamics phenomena. Modeling may be used as a means to ...

welding produces residual stresses and distortion, having detrimental effect on structure integrity and service performance of the welded pipe joints. this paper investigates residual stresses and distortion during gas metal arc welding (gmaw) of pipes of schedule 40 and 60, nominal diameter 100mm and 200mm and thickness 8mm and 10mm with ansi flanges of class 300#. welding parameters including...

Arc sensors have been used in seam tracking and widely studied since the 80s and commercial arc sensing products for T and V shaped grooves have been developed. However, it is difficult to use these arc sensors in narrow gap welding because the arc stability and sensing accuracy are not satisfactory. Pulse gas melting arc welding (P-GMAW) has been successfully applied in narrow gap welding and ...

in this paper, thermal effect of plasma arc welding is investigated, and temperature field of ferrite stainless steel is acquired. thermal effect of plasma arc and subsequently the generated temperature field in the work piece is the key for analysis and optimization of this welding process, which is the main goal of this paper. finite element simulation of welding process by simplec method and...

The goals of this study were to examine acute lung damage and inflammation, as well as free radical production, caused by welding fumes of different chemical compositions and solubilities. The fumes were from a gas metal arc welding using a mild-steel (GMA-MS) or stainless-steel electrode (GMA-SS) and a manual metal arc welding using a stainless-steel electrode (MMA-SS), which was further separ...

OBJECTIVES CO poisoning has been a serious industrial hazard in Japanese workplaces. Although incomplete combustion is the major cause of CO generation, there is a risk of CO poisoning during some welding operations. The aim of the present study was to evaluate the generation rate of CO from CO2 arc welding under controlled laboratory conditions and estimate the ventilation requirements for the...

Based on the idea of alloying welding seams, a series of Zn-xAl filler metals was calculated and designed for joining Mg/Al dissimilar metals by gas tungsten arc (GTA) welding. An infrared thermography system was used to measure the temperature of the welding pool during the welding process to investigate the solidification process. It was found that the mechanical properties of the welded join...