Gas metal arc welding (GMAW) is a highly efficient and fast process for fabricating high quality weld. High quality welds are fabricated by proper selection of consumable includes gas and filler metals. The optimum flow rate of gas will ensure the proper quality of weld. In this project, a fluid flow behavior of different flow rate is modeled and the change quality will be studied. KeywordsHydr...

OBJECTIVES Arc welding produces the full spectrum of ultraviolet radiation and may be a contributory cause of skin cancer; however, there has been little research into this occupational hazard. The aim of this study is to explore if metal arc welding increases the risk of malignant melanoma and/or basal cell carcinoma (BCC) and squamous cell carcinoma (SCC) on skin areas which may possibly be e...

all the producing and assembling processes exert residual stress on the pieces that may lead to structural failure. therefore, calculating the residual stress in such structures has been common in recent years. in this article, distribution of temperature and residual stress resulting from arc welding in three-pass butt joint in p91 austenitic stainless steel pipes is calculated and estimated u...

Gas tungsten arc welding is fundamental in those industries where it is important to control the weld bead shape and its metallurgical characteristics. However, compared to the other arc welding process, the shallow penetration of the TIG welding restricts its ability to weld thick structures in a single pass (~ 2 mm for stainless steels), thus its productivity is relativity low. This is why th...

Ongoing public discussions on adverse effects of electromagnetic fields on the human body and international as well as European legislation require the definition of assessment methods for these fields and their biological effects. This is of particular importance in special areas like arc welding where high field-strengths occur and simple procedures to show compliance with the exposure limits...

This paper presents an evaluation of an infrared sensor for monitoring the welding pool temperature in a Gas Tungsten Arc Welding (GTAW) process. The purpose of the study is to develop a real time system control. It is known that the arc welding pool temperature is related to the weld penetration depth; therefore, by monitoring the temperature, the arc pool temperature and penetration depth are...

Improved product quality and production methods, and decreased production costs are important objectives of industries. Welding processes are part of this goal. There are many studies about monitoring and controlling welding process. This work presents a non-intrusive on-line monitoriment system and some algorithms capable of detecting GTAW weld defects. Some experiments were made to simulate w...

This paper presents a solid freeform fabrication (SFF) technique based on micro-plasma powder deposition (MPPD). The relationship between the geometric features of the deposited layers and the welding parameters is investigated. The arc length is controlled through the monitoring of the arc voltage. The result of building parts with functionally graded components by the MPPD process is shown as...

The objective of this laboratory study was to identify and measure manganese (Mn) fractions in chamber-generated welding fumes (WF) and to evaluate and compare the results from a sequential extraction procedure for Mn fractions with that of an acid digestion procedure for measurement of total, elemental Mn. To prepare Mn-containing particulate matter from representative welding processes, a wel...

The relationships between the acoustic signal and the modes of the welding pool, such as no-keyhole (melt-in), keyhole and cutting, in variable-polarity plasma arc welding are investigated. The Welch power spectral density (PSD) estimate and short-time Fourier transformation are implemented to analyse and identify the diVerent modes of the welding pool. The results show that the no-keyhole mode...