Patterns with controllable adhesion on superhydrophobic areas have various biomedical and chemical applications. Electrolyte jet machining technique (EJM), an electrochemical machining method, was firstly exploited in constructing dimples with various profiles on the superhydrophobic Al alloy surface using different processing parameters. Sliding angles of water droplets on those dimples firstl...

This paper presents the development of a cutting force model for end milling process under various cutting conditions and the tool wear is measured by Scanning Electron Microscope (SEM).This novel approach combines the concept of experimental design and finite element modeling of the cutting process which allows for a fairly accurate prediction of cutting forces with a significantly lower compu...

In this research, finite element analysis of the conventional drilling and vibration assisted drilling is carried out. The ABAQUS software is employed for FE analysis. The Johnson-Cook models for both plastic deformation and damage are employed for FE simulation.The results of the FE analysis are then verified with experimental results in both conventional and vibration assisted drilling on Al ...

Background: Wire Electrical discharge machining (WEDM) has higher capability for cutting complex shapes with high precision for very hard materials without using high cost of cutting tools. During the WEDM process, the wire behaves like a metal string, straightened by two axial pulling forces and deformed laterally by a sum of forces from the discharge process. Major forces acting on the wire c...

The abrasive characteristics of LM6 alloys are difficult to machine, so designing a technology that allows for effective machining is essential. This paper aims evaluate the effect process variables, namely feed rate, spindle speed and drill material, towards responses like Thrust force, Surface roughness burr height when drilling alloy. aluminium alloy was fabricated by stir casting process. E...

A two-dimensional (2-D) finite element model (FEM) has been developed to perform numerical simulations of vibration assisted machining (VAM). The model is based on an updated Lagrangian formulation, with adaptive remeshing. The model is capable of simulating the amplitude and frequency independently of the tool in the cutting (x) and thrust (y) force directions over a wide range of values. The ...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...