Phenomena associated with the turbulent flow of molten steel in a continuous casting mold are responsible for many defects in the final product, including surface slivers, frozen meniscus hooks, captured inclusions that enter the mold from upstream, and mold slag entrapment. Animations of some of these transient flow phenomena are presented from Large-Eddy Simulations of a typical slab caster w...

Rapid Prototyping is a versatile method to build complex-shaped ceramic or metallic parts on a mesoscopic scale. In this work the fabrication of ceramic gas turbine engine parts with Mold Shape Deposition Manufacturing (Mold SDM) is described. Mold SDM exists of two steps: The pattern generation in wax using deposition and machining of wax layers and the pattern transfer process with gel-castin...

OBJECTIVES Aim of the study was to analyze the mold filling capacity and the dimensional accuracy of a spinel-based investment for titanium castings. METHODS Expansion of the investment in dependence of the preheating temperature was measured in a dilatometer. The degree of transformation of MgO and Al2O3 to spinel (MgAl2O4) was evaluated by means of X-ray powder diffraction. Mold filling cap...

Rods of Ni-43.5wt% Ti alloy were prepared under various casting conditions. Specimens which were melted in a cordierite crucible and cast in a phosphate-bonded investment mold had less strength and elongation than those melted in a copper crucible and cast in a phosphate-bonded investment mold. All castings exhibited superelasticity at room temperature. The upper limit of recoverable strain was...

Particles in molten steel, including argon-gas bubbles, slag droplets, and non-metallic inclusions, are removed into the surface-slag layer or captured by solidifying steel-shell during continuous steel casting. Captured particles often become serious defects final product, so understanding particle-capture mechanisms is important for quality. Slab casters have a straight mold upper-strand prio...

Steady-state finite-element models have been formulated to investigate the coupled fluid flow and thermal behavior of the top-surface flux layers in continuous casting of steel slabs. The 3-D FIDAPTM model includes the shear stresses imposed on the flux/steel interface by flow velocities calculated in the molten steel pool. It also includes different temperature-dependent powder properties for ...

In this note we consider the problem of manufacturing a convex polyhedral object via casting. We consider a generalization of the sand casting process where the object is manufactured by gluing together two identical faces of parts cast with a single piece mold. In this model we show that the class of convex polyhedra which can be enclosed between two concentric spheres with the ratio of their ...