We present a new method for the simulation of melting and solidification in a unified particle model. Our technique uses the Smoothed Particle Hydrodynamics (SPH) method for the simulation of liquids, deformable as well as rigid objects, which eliminates the need to define an interface for coupling different models. Using this approach, it is possible to simulate fluids and solids by only chang...

Avoiding particle entrapment into the solidifying shell of a steel continuous caster is important to improve the quality of the continuous cast product. Therefore, the fluid flow dynamics in the steel melt and mushy zone, heat transfer and solidification of the steel shell, as well as the motion and entrapment of inclusion particles during the casting process were investigated using computation...

During rapid solidification, solute may be incorporated into the solid phase at a concentration significantly different from that predicted by equilibrium thermodynamics. This process, known as solute trapping, leads to a progressive reduction in the concentration change across the interface as the solidification rate increases. Theoretical treatments of rapid solidification using traditional s...

A microsegregation model, based on a boundary layer concept, is proposed for solidification of alloys. The model is derived by considering finite-rate solute diffusion both in the liquid and in the solid. A solutal Fourier number is used to characterize the extent of finite-rate solute diffusion in the liquid phase ahead of the moving solid/liquid interface. This new parameter is the liquid cou...

Porosity has been frequently observed in solidified, deep penetration pulsed laser welds. Porosity is detrimental to weld quality. Our previous study shows that porosity formation in laser welding is associated with the weld pool dynamics, keyhole collapse, and solidification processes. The objective of this paper is to use mathematical models to systematically investigate the transport phenome...

Avoiding particle entrapment into the solidifying shell of a steel continuous caster is important to improve quality of the continuous cast product. Therefore, the fluid flow dynamics in the steel melt and mushy zone, heat transfer and solidification of the steel shell, as well as the motion and entrapment of inclusion particles during the casting process were investigated using computational m...

Laser cladding is a relatively fast and precise metal deposition process that has been widely applied to deposit coatings to protect parts from wear and/or corrosion and to rebuild worn surfaces of expensive components such as jet engine turbine blade tips. Economic development of laser cladding process applications is impeded by lack of a capability to accurately predict the results of complex...

Nowadays, dynamic solidification models of continuously cast steel are commonly used in steelworks over the world to control the casting process and to monitor the steel production. Moreover, these models of transient temperature field can also be utilized for optimization of continuous casting, its on-line regulation, or may help operators to solve non-standard or breakdown situations that can...

complex heat transfer phenomena (including unsteady state conduction, convection and solidification processes) occur in steel belt conveyer sulfur granulating method. numerical simulation of this technique is performed via a comprehensive and multifaceted one dimensional model. since the air situated between the adjacent sulfur pastilles is essentially stagnant, therefore, the surface temperatu...

The probable reasons for evolution of weld porosity and solidification cracking and the structure- property relationship in aluminium welds were investigated. Aluminium plates (1xxx series) were welded by Tungsten Inert Gas (TIG) welding process, 5356 filler metal was used and heat input was controlled by varying welding current (145A, 175A and 195A). The welded samples were examined under opti...