High-temperature pressure pipelines are extensively used in petrochemical plant and power stations. Severe pits or wall loss defects can be internally produced after a certain period of time due to media corrosion and cavitation erosion. These defects finally lead to leakage of the pipes. In order to search for a good non-destructive method for these defects, a large pipe testing installation w...

Subsurface hook formation during initial solidification in the continuous casting mould degrades the quality of steel slabs owing to the associated entrapment of argon bubbles and non-metallic inclusions. To minimise hook depth and to improve slab quality, extensive plant experiments were performed and analysed to quantify the effect of casting parameters on hook characteristics using the no. 2...

In the ®eld of manufacturing, there is a need to develop large-scale manufacturing information systems. This is especially true in the Japanese steel manufacturing industry where CIM is the core management technology. But developing such systems requires large amounts of time and manpower, and furthermore, these type of projects are very dif®cult to manage. Therefore, in order to ease the proce...

The paper describes a scheduling system for a high-grade steel making plant. Because very specialized steel grades are produced the variety of the chemical analysis of the heats is very high and the lot sizes are small. One of the most constraining factors in the production is the infiltration of chemical elements between consecutive heats in the electric arc furnace. To find a schedule that vi...

The fuzzy neuron hybrid control method is proposed for mold level control of the continuous steel casting in this paper. The dynamic characteristics of the continuous steel casting process is described. To the plant with big uncertainties and grave nonlinearities, the fuzzy neuron hybrid control system is set up and the new model-free controller is designed. In this control system, the fuzzy ne...

Optimisation and improved control of the annealing furnace on a continuous galvanising line was investigated by the construction of a series of mathematical models to predict furnace and strip temperature and strip recrystallisation under both steady and transient states. A modelling approach is followed due to the very poor measurability of temperatures inside the furnace, affected by strong r...

on a Relational Database1 Tetsuya Takahashi Arthur M. Keller Kobe Steel, Ltd. Stanford University Abstract We present the implementation of the query function for the Penguin system. Penguin is an object-oriented database system that supports multiple object views on a relational database. It enables many applications to share a database using di erent object schemata. Also, users can take quer...

Ferromagnetic tubes in Heat Exchangers, Boilers, Air Fin Coolers are most common in the Petrochemical Industry. Carbon Steel, an inexpensive material has good mechanical properties and heat transfer capabilities. However, it is often employed in conditions where corrosion if it sets in, acts very fast. Over the years with shrinking maintenance budgets and longer intervals between plant shutdown...

Environment safety measurements have resulted in use of peroxide as bleaching chemical in place of chlorine and chlorine dioxide. Concentration and composition of chemicals affects corrosion aspects, the suitability of existing plant metallurgy and materials of construction of bleach plants. Accordingly long term immersion and electrochemical corrosion tests were conducted on stainless steel 30...

In view of the development and the need for fault diagnosis in industries, remote diagnostics technology, based on intranet and Internet, is deemed an inevitable trend. This article presents the architecture of a multi-tier, complex remote diagnostics system by applying CORBA. Functionality for each tier of the architecture is elaborated. A remote diagnostic system is then implemented and appli...