The tool coating and cooling strategy are two key factors when machining difficult-to-cut materials such as titanium alloy. In this paper, diamond coating was deposited on a commercial carbide insert as an attempt to increase the machinability of TC11 alloy during the turning process. An uncoated carbide insert and a commercial Al₂O₃/TiAlN-coated tool were also tested as a comparison. Furthermo...

The model of surface grinding with a nanoparticle jet flow of MQL was established. The surface grinding thermal stress of three workpiece materials, namely, 45 Steel, 2Cr13, and nano-ZrO2 dental ceramic, were numerically simulated. Results show that dry grinding generates larger tensile stress, whereas MQL grinding generates larger compressive stress. The finished surface of workpiece produces ...

We examined the effects of air pressure on the free-running speed of air-bearing and torque-type ball-bearing air-turbine handpieces. The air pressure for the former should be kept at a certain high level to maintain the stable super-thin air-bearing film and to provide the quasi-constant speed of around 420,000 to 480,000 rpm. On the other hand, the air pressure for the latter could be adjuste...

Tool wear condition monitoring has the potential to play a critical role in ensuring the dimensional accuracy of the workpiece and prevention of damage to cutting equipment. It could also help in automating cutting processes. In this paper, the feed cutting force estimated with the aid of an inexpensive current sensor installed on the ac servomotor of a computerized numerical control turning ce...

The major needs in machining are high material removal rate, good work surface finish and low tool wear. These objectives can be achieved by reducing tool wear using proper cutting fluid during machining.The effect of some cutting fluids namely: Mentholated spirit, paraffin, and soluble oil on the flank wear of High-speed steel and carbide tipped tools by orthogonal cutting has been studied. Ce...

The condition of a cutting tool is an important factor in manufacturing processes. Tool wear has a strong influence on the cutting forces, resulting in a poor surface finish and impacting on the dimensional tolerance of the workpiece. Therefore, the use of a dynamometer during machining to measure cutting forces is a well-known approach but it has several limitations such as high cost, poor per...

Productivity in the manufacture of aircrafts components, especially engine must increase along with more sustainable conditions. Regarding machining, a solution is proposed to cutting speed, but engines are made very difficult-to-cut alloys. In this work, comparison between two tool materials, namely (a) cemented carbide and (b) SiAlON ceramics, for milling rough operations Inconel® 718 aged co...

This work presents a new criterion for the tool wear evaluation from cutting tool vibration. The vibratory signatures produced during a dry turning process were acquired using a three-axis accelerometer mounted on cutting tool. Then, the mean power analysis was estimated to extract an indicator parameter able to describe the wear of the cutting tool along its lifespan. Finally, a criterion base...