Advanced manufacturing systems often caters to rapidly changing product specification determination by the continuously increasing productivity, flexibility and quality demands. The estimation of cutting forces is mandatory to select tools and accessories for machining. Complex interrelationships exist between process parameters and these forces. In the present work, the applicability and relat...

The paper gives an analysis of acoustic-emission signals measured in the course of laser cutting of steels plates DC04 and X5CrNi18-10. Laser cutting is a process in which there can be a wide range of cutting parameters, but nevertheless cutting of plate products can be accomplished. Within the range of the parameters concerned, however, the quality of a cut edge can vary quite strongly; laser-...

The ultra-precision diamond cutting process exhibits strong size effects due to the ultra-small depth of cut that is comparable with the cutting edge radius. In the present work, we elucidate the underlying machining mechanisms of single crystal cerium under diamond cutting by means of molecular dynamics simulations, with an emphasis on the evaluation of the effect of depth of cut on the cuttin...

Austenitic stainless steels (AISI316) are used for many commercial and industrial applications for their excellent corrosive resistance. AISI316 is generally difficult to machine material due to their high strength and high work hardening tendency. Tool wear (TW) and surface roughness (SR) are broadly considered the most challenging phases causing poor quality in machining. Optimization of cutt...

Management of solid wastes is considered as an economic and environmental issue in the building stone industry. The current study uses raw and calcined calcareous sludge, generated in the stone cutting factories, in order to remove sulfur dioxide. Sludge characterization has been performed, using X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-d...

The mechanics of the cutting process on the microscopic level differ fundamentally from the conventional macro cutting. For example, the tool edge radius influences the cutting mechanism in micro machining significantly with regard to the effective rake angle, the minimum chip thickness, the dominance of ploughing, and the related elasto-plastic deformation of the workpiece material. These phen...

Lithium-ion batteries have a higher energy density than other secondary batteries. Among the lithium-ion battery manufacturing process, electrode cutting is one of the most important processes since poor cut quality leads to performance degradation, separator protrusion, and local electric stress concentration. This may, eventually, lead to malfunction of lithium-ion batteries or explosion. The...

Water vapor jet assisted metal cutting is a pollution-free green cutting technique. This paper has developed a three-dimensional finite element model of water vapor jet assisted cutting in order to understand the influence of its cooling and lubricating effect on cutting process. The cooling effect of water vapor jet is modeled with a convective heat transfer coefficient. A window with the temp...

To improve the cutting efficiency, one of key approaches is to control with constant force in the full depth working condition. And the controller design is vital to realize the real-time feasibility and robustness of the system. A neuron optimization based PID approach is proposed in this paper and adopted in the NC cutting process. This approach optimizes the parameters of PID controller real...

In this paper, uniform and variable edge microgeometry design inserts are utilised and tested for 3D turning process. In 3D tool engagement with workpiece, thickness of the chip varies from a maximum equal to the feed rate (at primary cutting edge) to a minimum on the tool’s corner radius (at trailing cutting edge). The ideal tool edge preparation should posses a variable configuration which ha...