This paper presents an efficient and robust algorithm for the geometric determination of swept volumes during the simulation of NC−milling (three-axis machining and five-axis machining). The boundary Ψ of the volume swept by a cutter Φ is represented polygonally by using instantaneous helical motions to exactly determine the line of contact between Φ and Ψ. Applying concepts of differential geo...

The most common machining methods in machining are turning, milling, drilling and grinding. Significant studies are conducted in machining industry and academic circles in order to measure the cutting force during these processes. This study includes a review of these studies, a categorization of similar ones and detailed information about measurement systems. Through the review of studies, we ...

Surface quality of solid wood products is an important subject of study since it influences further manufacturing processes, such as finishing or strength of adhesive joint. In this study, the surface quality of the machined surfaces was evaluated through the cutting distance, which is defined as the accumulated linear meters of wood processed by a cutting tool. The roughness (Rz) and wetting (...

An instantaneous rigid force model for prediction of cutting forces in ball-end milling of  sculptured surfaces is presented in this paper. A commercially available geometric engine is used to represent the cutting edge, cutter and updated part geometries. The cutter used in this work is an insert type ball-end mill. Intersecting an inclined plane with the cutter ball nose generates the cutting...

We propose an excavation-type demining robot PEACE for farmland aiming at “complete removal” and “automation.”(Mori et al., 2003, Mori et al., 2005) The reason why we choose farmland as the demining area is as follows: farmland is such an area where local people cannot help entering to live, so it should be given the highest priority (Jimbo, 1997). PEACE is designed to clear APMs (anti-personne...

This paper focuses on the mathematical modeling for 5-axis milling with a filleted end mill. Several coordinate systems are introduced to describe the relationship between a cutter orientation and a machined surface. Then, a cutting point on a cutting edge is geometrically formulated as an integrated form of some expressions. The fundamental simulations based on the modeling were implemented to...

In this Note, we study the multiple ergodic averages of a locally constant real-valued function in linear Cookie-Cutter dynamical systems. The multifractal spectrum of these multiple ergodic averages is completely determined. §

Tool wear increases cutting force, vibration, temperature, etc in end milling and reduces surface finish of the machined work piece. Mathematical model has been developed to predict the tool wear in terms of machining parameters such as helix angle of cutting tool, spindle speed, feed rate, axial and radial depth of cut. Central composite rotatable second order response surface methodology was ...

The majority of paper-based microfluidic devices were produced by patterning hydrophobic zones via photoresist or wax. Others were created by cutting paper using a laser. We present a fabrication method by craft-cutting and lamination, in a way similar to making an identification card. The method employs a digital craft cutter and roll laminator to produce laminated paper-based analytical devic...

Physical visualizations only recently started to attract attention from the InfoVis and HCI communities. They are well suited for playful exploration and stimulate curiosity but are often limited by their fixed appearance and lack interactivity. In this paper we discuss our early experiments in designing physical visualizations made of transparent acrylic glass using a laser cutter. We also pre...