This paper presents the results of a combined experimental and theoretical study of the fatigue crack initiation in LIGA Ni thin films with a thickness of 270 mm. The potential roles of surface oxide thickening and slip bands are explored for fatigue crack initiation. Surface oxides and roughness are characterized using X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). T...

A large area electronics in the form of a soft elastomeric capacitor (SEC) has shown great promise as a strain sensor for fatigue crack monitoring in steel structures. The SEC sensors are inexpensive, easy to fabricate, highly stretchable, and mechanically robust. It is a highly scalable technology, capable of monitoring deformations on mesoscale systems. Preliminary experiments verified the SE...

One of the most important problems in the fatigue analysis and design of aircraft structures is the prediction of the fatigue crack growth in service. Available in-service inspection data for various types of aircraft indicate that the fatigue crack damage accumulation in service involves considerable statistical variability. In this paper, we consider the problem of estimating the minimum time...

Fatigue and fracture mechanisms have been studied in a steel-based metal matrix composite (MMC), comprising a 316L austenitic matrix reinforced with 25 wt% particulate titanium diboride (TiB2). The fracture toughness was determined in the as-HIPped condition as being slightly below 30 MPa√m. Fatigue crack growth rates have been determined, and corrected for the effects of crack closure. The fra...

Although bulk silicon is not known to exhibit susceptibility to cyclic fatigue, micron-scale structures made from silicon films are known to be vulnerable to degradation by fatigue in ambient air environments, a phenomenon that has been recently modeled in terms of a mechanism of sequential oxidation and stress-corrosion cracking of the native oxide layer. To date, most stress-life (S=N ) fatig...

The fatigue crack growth in a coarse-grained Fe-2 wt% Si alloy is investigated in considerable detail. At room temperature, the material is quasi-brittle and the failure mode is mixed cleavage. Under a mode-I cyclic loading, the crack can overcome the barrier effect of grain boundaries, which dominates the overall damage evolution. Associated with the geometrically necessary crack front branchi...

Fatigue is the progressive, localized, permanent structural change that occurs in materials subjected to fluctuating stresses and strains that may result in cracks or fracture after a sufficient number of fluctuations. Fatigue fractures are caused by the simultaneous action of cyclic stress, tensile stress and plastic strain. If any one of these three is not present, fatigue cracking will not i...

present work shows the numerical determination of fatigue crack opening and closure stress intensity factors of a C(T) specimen under variable amplitude loading using a finite element method. A half compact tension C(T) specimen, assuming plane stress constraint was used by finite element method covering the effects in two-dimensional (2D) small scale yielding models of fatigue crack growth und...

Endovascular stents made of the superelastic nickel-titanium alloy Nitinol are subjected in service to tens of millions of loading cycles and even "single-event" overloads, both of which can potentially result in fracture and/or complete failure of the device. A fracture-mechanics-based methodology can provide a means to quantify relevant material parameters critical to the design against such ...

Successful in-situ monitoring of crack initiation and growth is a necessary prerequisite for applying ultrasonic methods to structural health monitoring. For conventional ultrasonic testing methods, a focused beam may be used to directly image the crack tip; however, this method is difficult to apply during fatigue testing because of access limitations and couplant contamination issues. However...