Friction stir welding (FSW) is an emerging manufacturing technology for aerospace structures. It will see widespread use in the future as it offers ways of creating lighter structures at lower manufacturing cost than traditional methods (riveting, adhesive bonding). Since its invention in 1991, FSW has known fast improvements and many studies have demonstrated its capability for joining a wide ...

In this research, the effects of parameters include tool rotational and traverse speeds were investigated on heat generation and material flow during friction stir welding of Ti-6Al-4V alloy with computational fluid dynamics (CFD) method. Simulation results showed that with increasing of tool rotational and decreasing tool traverse speed, the more frictional heat generates which causes formatio...

Nowadays, strong, light-weight, multi-functional, high performing products are key for achieving success in the worldwide markets. Meeting those requirements calls for enabling technologies that lead to innovative and sustainable manufacturing [1]. A joint technique is one or a combination of the available mechanical, chemical, thermal processes to create a bond between materials with a number ...

this study focused on the optimization of al—mg to cuzn34 friction stir lap welding (fslw) process for optimal combination of rotational and traverse speeds in order to yield favorable fracture load using grey relational analysis (gra). first, the degree of freedom was calculated for the system. then, the experiments based on the target values and number of considered levels, corresponding orth...

Welding speed and rotational speed have been singled out as the most influential welding parameters which affect the tensile strength as well as the hardness in Friction Stir Welding (FSW). It is however problematic to determine the possible welding speed and rotational speed given the Ultimate Tensile Strength (UTS) since there are several combinations of welding speeds and rotational speeds t...