This paper integrates noncyclical preventive maintenance with tactical production planning in multistate systems. The maintenance policy suggests noncyclical preventive replacements of components, and minimal repair on failed components. The model gives simultaneously the appropriate instants for preventive maintenance, and production planning decisions. It determines an integrated lot-sizing a...

This paper aims at providing a parameter estimation method for the machine tool reliability analysis to overcome the problem of unavailability of a well-defined failure data collection mechanism. It uses the knowledge and experience of maintenance personnel to obtain the parameters of lifetime distribution of the repairable as well as non-repairable components/ subassemblies. It is further deve...

A complex repairable system generally adopts multi-grade preventive maintenance. The optimization of maintenance decision making is usually regarded as a complex mathematical problem. This study proposes a three-grade preventive maintenance optimization method for complex repairable system based on field failure data. Specifically, all failures are classified into three categories: minor, moder...

Traditionally, optimal preventive maintenance strategies are derived under deterministic and constant rate demand. Using ‘‘option’’, a powerful financial derivative tool to tackle optimization problem under uncertain environment, this paper presents an analytical, option-based cost model for scheduling joint production and preventive maintenance when demand is uncertain. The manufacturing enter...

This study proposes a hybrid minimal repair policy which combines periodic maintenance policy with age-based maintenance policy for a serial production system. Parameters of such policy are defined as and which indicate as hybrid minimal repair time and planned preventive maintenance time respectively . Under this hybrid policy, the system is repaired minimally if it fails during , . A perfect ...

This paper deals with a preventive maintenance strategy optimization correlated to production for a manufacturing system made by several parallel machines under lease contract. In order to minimize the total cost of production and maintenance by reducing the production system interruptions due to maintenance activities, a correlated group preventive maintenance policy is developed using the gra...

The process industry is increasingly making use of Risk Based Inspection (RBI) techniques to develop cost and/or safety optimal inspection plans. This paper proposes an adaptive Bayesian decision model to determine these optimal inspection plans under uncertain deterioration. It uses the gamma stochastic process to model the corrosion damage mechanism and Bayes’ theorem to update prior knowledg...

Due to reduction in petroleum production and aging production facilities, the Norwegian oil and gas industry is interested in optimization maintenance strategies and reducing costs. Currently the maintenance strategies are based on predetermined periodic (calendar or use time) preventive maintenance strategies that are developed based on statistical data and/or recommendation from the manufactu...