Non-uniform cooling conditions within a casting lead to locally differing microstructures, which result in locally differing mechanical properties. These have a tremendous impact on the behavior of the parts under their application load conditions and regarding their life time. The virtual development of castings can, therefore, only be effective when the process simulation is integrated into i...

The experiences from orthogonal machining simulations show that the Johnson-Cook (JC) dynamic failure model exhibits significant element size dependence. Such mesh dependence is a direct consequence of the utilization of local damage models. The current contribution is an investigation of the extent of the possible pathological mesh dependence. A comparison of the resulting JC model behavior co...

This study investigated the microstructures of pearlite and martensite transformed from ultrafine-grained austenite in 0.45C steel and Vadded 0.45C steel. The mean prior austenite grain sizes were refined to be 4.5 μm in the 0.45C specimen and 2.4 μm in the V-added 0.45C specimen through cyclic heat treatment of austenitizing and water quenching, i.e., repetition of martensite § austenite trans...