Simulation and modelling of sheet metal forming process are well common today in different industries (automotive, aerospace) several research centers regarding its huge impact for both on production reliability the lifecycle equipment, quality product. However, to obtain best configuration possible with inputs parameters achieve high level increasing durability tools needs some extra methods o...

Superplastic forming (SPF) is conducted in a heated, pressurized die where direct monitoring of critical SPF parameters is extremely difficult. Numerical models provide a critical means of tracking the forming process, allowing the applied gas pressure to be adjusted to maintain optimum SPF behavior throughout the forming process. This paper describes how the MARC finite element code was used t...

The aim of this work is to improve the accuracy of cold stamping product by accommodating springback. This is a numerical approach to improve the accuracy of springback analysis and die compensation process combining the displacement adjustment (DA) method and the spring forward (SF) algorithm. This alternate hybrid method (HM) is conducted by firstly employing DA method followed by the SF meth...

This paper discusses a systematic approach to implement the principles of Flat Pattern Analysis FPA for folding sheet metal products. The paper starts by highlighting the needs for the vehicular structure forming process with respect to the main production line requirements through using Quality Function Deployment QFD matrix. Additionally, the potentials of fold forming for sheet metal parts i...

Abstract This study presents and discusses the possibility of using 3D printed polymer tools to achieve a flexible metal forming production line. An example is given design sheet part from tool printing actual evaluation achieved precision formed part. The time spent by engineer/operator during full process cycle documented compared it would take make corresponding conventional machining. savin...

[A] matrix with constants describing the anisotropy of the material [B] strain matrix [BL] linear strain matrix [BNL] nonlinear strain matrix c speed of sound d rate of deformation tensor dp plastic rate of deformation D elastic constitutive tensor [D] matrix of the elastic constitutive tensor [DT] matrix form of the constitutive tensor ds lengths of the vector dx dS lengths of the vector dX dv...