Abstract: During solidification and casting in metallic molds, the heat flow is controlled by the thermal resistance at the casting-mold interface. Thus heat transfer coefficient at the metal- mold interface has a predominant effect on the rate of heat transfer. In some processes such as low pressure and die-casting, the effect of pressure on molten metal will affect the rate of heat transfer a...

A level set method combining features of front tracking methods and fixed domain methods is presented to model microstructure evolution in the solidification of multi-component multiphase alloy systems. Phase boundaries are explicitly tracked by solving the multi-phase level set equations. Diffused interfaces are constructed by extending a small width in both directions from these explicitly tr...

After industrial wastewater sludge passed through an acid-extraction process to reclaim most of the copper ions in it, the residue may still need to be treated by stabilization technologies. The common method for the stabilization of hazardous waste in Taiwan is by cement solidification. However, this method has the disadvantage of an increase in waste volume. In this study, it was tried to com...

Method layout of a casting is an important aspect of tooling development. It involves decisions regarding part orientation in mould, parting line, cores, cavity layout, feeders, neck and gating system. An improper method layout leads either poor quality or low yield, which affects the productivity. Method design is mostly carried out manually, using 2D drawing of the cast part. Then tooling is ...

A two-dimensional lattice Boltzmann-cellular automaton model is coupled with the CALPHAD (Calculation of Phase Diagrams) method for simulating dendritic growth during ternary alloy solidification with convection. In the model, the kinetics of dendritic growth is determined by the difference between the equilibrium liquidus temperature and the actual temperature at the solid/liquid interface, in...

A fully-implicit numerical method based upon adaptively refined meshes for the simulation of binary alloy solidification in 2D is presented. In addition we combine a second-order fully-implicit time discretisation scheme with variable steps size control to obtain an adaptive time and space discretisation method. The superiority of this method, compared to widely used fully-explicit methods, wit...

A least-squares spectral finite element method was used to develop an accurate computer code for prediction of solidification from a melt under the influence of an externally applied magnetic field. The computational results indicate significantly different flow-field patterns and thermal fields in the melt and the accrued solid in the cases of full gravity, reduced gravity, and an applied unif...

The primary factors that effect solid state diffusion during solidification are described and binary solute redistribution equations that permit estimation of the significance of solid state diffusion are discussed. Model calculations suggest that solid state diffusion of substitutional alloying elements in FCC alloys is insignificant under most processing conditions, while that of interstitial...

Abstract—This study presents a simple inverse heat transfer procedure for predicting the wall erosion and the time-varying thickness of the protective bank that covers the inside surface of the refractory brick wall of a melting furnace. The direct problem is solved by using the Finite-Volume model. The melting/solidification process is modeled using the enthalpy method. The inverse procedure r...