We investigated the effect of welding parameters on ultimate tensile strength of structural steel, ST37-2, welded by Metal Active Gas welding. A fractional factorial design was used for determining the significance of six parameters: wire feed rate, welding voltage, welding speed, travel angle, tip-to-work distance, and shielded gas flow rate. A regression model to predict ultimate tensile stre...

Friction stir welding is used as a solid state joining process for soft materials such as aluminium alloys and also for hard materials like steels. It avoids many of the common problems obtained in fusion welding. In mechanical, civil, automobile, naval, and aeronautical engineering beams are widely used of the magnesium alloys for different applications and that are joined by conventional iner...

In ultrasonic welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely. Ultrasonic welding can join dissimilar metals in a split second, ultrasonic welding eases problematic assembly and this cost effective technique may be key to mass producing fuel efficient. In this work effect of various parameters on weld strength have been studied. ...

This Research article is aimed at highlighting the importance of Welding Processes in marine applications. The recent developments in the manufacturing world have led to a revolutionary change in the design and development of various systems. Development in welding technology is one of such changes. Welding processes have been used extensively as a joining technique. This research article repre...

The various welding parameters such as welding speed, voltage and gas flow rate were varied on HSLA steel and the effects of these parameters on weld bead geometry such as penetration, width & height have been studied. Mathematical equations have been developed using factorial technique. And the result of various effects are shown in tables. (Numerical Values). INTRODUCTION Wide variety of stee...

Process physics understanding, real time monitoring, and control of various manufacturing processes, such as battery manufacturing, are crucial for product quality assurance. While ultrasonic welding has been used for joining batteries in electric vehicles (EVs), the welding physics, and process attributes, such as the heat generation and heat flow during the joining process, is still not well ...

This paper presents the design and implementation of a system applicable for autonomous repair welding on huge forming tools, often realized as blacksmith’s swages. The automated repair welding process restores the tool with its desired shape independent to the tools actual state of abrasion. The core of the system is provided by a computer connected to sensors and an eight axis welding robot. ...

Welding-induced deformation not only negatively affects dimension accuracy but also degrades the performance of product. If welding deformation can be accurately predicted beforehand, the predictions will be helpful for finding effective methods to improve manufacturing accuracy. Till now, there are two kinds of finite element method (FEM) which can be used to simulate welding deformation. One ...

Long-time exposure to welding fumes is supposed to be responsible for lung disease in some cases [1]. Whether welding fume exposure leads to an impairment of human health seems to be dependent on various factors like fume concentrations, ventilation of the workshops [2, 3], use of personal protection equipment [4-6] and presence of co-factors like cigarette smoking [7]. From different epidemiol...

Overlay welding of nickel alloys for corrosive and sour service is commercially accomplished with most welding processes ranging from shielded metal arc (stick) to laser. The valve industry has generally standardized on hot wire gas tungsten arc (GTA-HW), pulsed gas metal arc (GMA-P) and submerged arc (SAW) welding. This document will focus on these three but a little history will help explain ...