The demand for joining dissimilar metals has exponentially increased due to the global concerns about climate change, especially electric vehicles in automotive industry. Ultrasonic welding (USW) surges as a very promising technique join metals, providing strength and conductivity, addition avoid metallurgical defects, such formation of intermetallic compounds, brittle phases porosities. Howeve...

Most PWRs have penetrations in the RPV lower heads for in-core nuclear instrumentation. These generally are made of nickel-based Inconel Alloy 600. Weld materials typically 82/182. Operating conditions PWR plants causing alloys cracking through a process called primary water stress corrosion (PWSCC). In 2003, licensee South Texas Project Unit 1 (STP-1) identified apparent boron deposits on head...

A skilled welder determines the weld joint penetration from his/her observation of the weld pool surface during the welding process. This paper addresses the characterization of the 3D weld pool surface in gas tungsten arc welding (GTAW), i.e., extracting a set of characteristic parameters from the 3D weld pool surface to determine the backside bead width that measures the degree of weld joint ...

Sharma, Saurabh Weld for Itanium Processor (Under the direction of Dr. Thomas M. Conte) This dissertation extends a WELD for Itanium processors. Emre Özer presented WELD architecture in his Ph.D. thesis. WELD integrates multithreading support into an Itanium processor to hide run-time latency effects that cannot be determined by the compiler. Also, it proposes a hardware technique called operat...

Welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld-bead geometry, mechanical properties, and distortion. Generally, all welding processes are used with the aim of obtaining a welded joint with the desired weld-bead parameters, excellent mechanical properties with minimum distortio...

A three-dimensional mathematical model and numerical techniques were developed for simulating a moving gas metal arc welding process. The model is used to calculate the transient distributions of temperature and velocity in the weld pool and the dynamic shape of the weld pool for aluminum alloy 6005-T4. Corresponding experiments were conducted and in good agreement with modeling predictions. Th...

This paper develops a method of welding two thin sheets of poly(vinyl chloride) (PVC) with a heated pin, thus allowing construction of a relationship between the weld temperature and weld strength. Constructing a relationship between weld strength and temperature is necessary for modeling many welding processes, including laser transmission welding. An experimental approach to establishing this...

Significant stress concentrations in welded structures typically arise at crack like defects and at weld toes. The geometry of the weld toe is therefore one of the primary geometrical features that control the fatigue life of welded components. This work is focused on evaluating three non-destructive methods to measure the weld toe radius: Weld Impression Analysis (WIA), Laser Scanning Profilin...

As is well known that sensing and measuring the weld pool surface is very important to design intelligent welding machines which is able to imitate a skilled human welder who can choose suitable welding parameters. Therefore, in this paper, we concentrate the problem of weld pool surface 3D reconstruction, which is a key issue in intelligent welding machines development. Firstly, the framework ...

Friction stir welding (FSW) is a recently developed solid-state joining process that uses a specially shaped rotating tool to produce lap or butt joints. At the National Research Council, an inter-institute collaboration was started in 2007 with the goal of exploiting the NDE expertise and applying it for the characterization of friction stir welds for various industrial applications. In partic...