This research proposes an optimized magnetic abrasive machining process that uses an ultra-high-speed system to perform precision machining on a workpiece. The system can process several microns of material, either for machining surface roughness or for machining a workpiece for a precise micro-diameter. The stainless steel workpieces have been machined using an ultra-high-speed magnetic abrasi...

The microstructures of copper chips created by plane strain machining at ambient temperature have been analyzed using transmission electron microscopy (TEM) and orientation imaging microscopy (OIM). The strain imposed in the chips was varied by changing the tool rake angle. Characterization of orthogonal faces of the chips showed the microstructure to be essentially uniform through the chip vol...

This paper reports a CMOS MEMS (complementary metal oxide semiconductor micro electromechanical system) piezoresistive humidity sensor fabricated by a surface micromachining process. Both pre-CMOS and post-CMOS technologies were used to fabricate the piezoresistive humidity sensor. Compared with a bulk micromachined humidity sensor, the machining precision and the sizes of the surface micromach...

One of the major difficulties in extracting machining features is the lack of a systematic methodology to generate alternative ways of manufacturing a machined part. Most of the early research in feature extraction and process planning has not considered this aspect, and has focused on the generation of a single interpretation. In this paper, we propose a featurebased approach to generating alt...

The e-glass fibre epoxy composite is a nonconductive ceramic material hence it is difficult to machine by any well known non-conventional machining methods like electrical discharge machining, wire electrical discharge machining etc. This material can be machined with conventional machining but compromise with accuracy, surface texture even not possible to micro slicing etc. Keeping in view, a ...

The purpose of cutting fluid in a machining operation is to cool the workpiece, reduce friction, and wash away the chips. The cutting fluid contributes significantly toward machining cost and also possesses environmental threats. In the past, there have been some attempts to minimize the amount of cutting fluid in machining. This chapter reviews some prominent ways to minimize the application o...

This paper introduces machining of optics, presenting some of the history of machining progress, critical machining variables, material and geometrical capabilities, and some new results on optical evaluation of machined surfaces. A most significant development is electroplating of materials that are otherwise not presently machinable. For example, molybdenum has been electroplated with silver ...

Accurately predicting the physical cutting process variables, e.g. temperature, velocity, strain and stress fields, plays a pivotal role for predictive process engineering for machining processes. These predicted field variables, however, are highly influenced by workpiece constitutive material model (i.e. flow stress), thermo-mechanical properties and contact friction law at the tool–chip–work...

ultrasonic machining (usm) is a mechanical material removal process used to erode holes and cavities in hard or brittle work pieces by using shaped tools, high-frequency and an abrasive slurry. this paper addresses the concept and development of an expert system (es) for hard and brittle material, such as glass, quartz, diamond, carbides, semi conducting materials, ceramic and graphite which ca...

Preliminary note The industry is under increasing pressure of the financial crisis, global competition, stricter environmental legislation and supply-chain demand. To tackle these issues, a sustainable development trend has to be assured synergetically on all the levels/fields, including machining processes. This paper promotes sustainable production via an improvement of machining technologies...