This study investigates transport phenomena in the weld pool (WP) of gas tungsten arc (GTA) welding of Nickel to 304 stainless steel. A finite element 3D simulation of fluid flow and heat transfer of spot welding without consumable is accomplished which leads to prediction of the weld zone shape, weld penetration and dilution of alloying elements. The model includes magneto-hydrodynamics (MHD),...

Installation of new pipelines is predicted to grow at a rapid rate over the next twenty years, due in part to the increase use worldwide of combined cycle power generation plant using natural gas a fuel. The need to construct large diameter pipelines over long distances has led to an increased demand to improve the productivity of pipeline girth welding. Many novel techniques have been tried in...

A method has been proposed to pulsate current in gas metal arc welding (GMAW) to achieve a specific type of desirable and repeatable metal transfer mode, i.e., one drop per pulse (ODPP) mode. This method uses a peak current lower than the transition current to prevent accidental detachment and takes advantage of the downward momentum of the droplet oscillation to enhance the detachment. A numer...

To successfully control the welding process and to make it appropriate for solid freeform fabrication (SFF), it is necessary to fully understand the influence of the welding parameters and the geometry of the substrate on the resulting weld bead dimensions. Extensive experiments with different welding parameters and complex geometrical features such as edges and corners have been designed and c...