A 30-ton industrial bridge crane located at an aluminum sheet manufacturer has been equipped with a crane manipulation system enabling swing-free motion, disturbance rejection, and precise positioning. Previous investigations of anti-sway, positioning, and crane control have yielded important contributions in these areas. These advancements are combined into the unified crane manipulation syste...

The casting and hot rolling process is a most important and widely used industrial route to produce aluminum alloy sheet[I]. Because rolling is such a high volume process and the capital expenditure in plants and fabrication facilities is so large, even small cost savings or increases in efficiency can result in a very large total money savings[2, 3]. To remove the very costly and time-consumin...

Diamond-like carbon (DLC) thin films used in this study were prepared with DC magnetron sputtering deposition. Silicon (100) wafers were used as the substrates onto which an RF bias was applied during the film deposition. For the nitrogen doped DLC films, a pure graphite target was used as the carbon source and nitrogen gas was introduced into the deposition chamber via a mass flow controller. ...

Tool wear in turning of pure aluminum and drilling of carbon fiber reinforced plastics (CFRP)/titanium (Ti) stacks was investigated due to their importance in modern manufacturing. Although pure aluminum is a ductile metal while CFRP contains brittle carbon fibers, there exist also few important similarities which impact tool wear. For instance, neither work material contains inclusions harder ...

The synthesis of pure and well dispersed lutetium aluminum garnet (LuAG) powder is crucial and important for the preparation of LuAG transparent ceramics. In this paper, high purity and well dispersed LuAG powders have been synthesized via co-precipitation method with lutetium nitrate and aluminum nitrate as raw materials. Ammonium hydrogen carbonate (AHC) was used as the precipitant. The influ...

In this paper, an extended accumulative roll bonding (ARB) technique, called the 'Four-Layer Accumulative Roll Bonding (FL-ARB)' technique, is presented for the first time. This technique has been employed to produce ultrafine-grained commercial pure aluminum sheets with success. After three FL-ARB passes, the grain size of pure aluminum was seen to reduce to 380 nm. The bonding strength of the...

A method of measuring biaxial stress-strain curves for sheet metal samples subjected to large plastic strains is described for one example aluminum alloy (AA 5754-O). The method uses a portable X-ray diffraction (XRD) system to measure in situ stresses during tensile deformations. Calibration of X-ray elastic constants and the effects of texture and intergranular stresses are discussed. Uniaxia...

One of the biggest challenges in Aviation industries is milling part features from prismatic blocks to part features with wall and floor thicknesses very similar to sheet metal assemblies. Much research has gone and is still going into machining processes of thin walled components and near net machining. This paper presents an overview in understanding the importance, criticalities and challeng...

Low frequency internal friction measurements have been made on "pure" aluminum and dilute aluminum alloys in heavily cold-worked states. A relaxation peak is observed at about 200 K(for 1Hz) even in specimens of nominally 4N or higher purity. This peak is considered to be the same as those previously reported by several researchers for dilute aluminum alloys of Cu, Mg or Ga. Among various eleme...