The CO2 emissions of electric arc furnaces (EAFs) can be reduced by decreasing the electrical energy consumed in melting iron scraps utilizing chemical energy. In general, efficiency EAF process improved using oxidation reaction heat and carbon combustion. When is added to molten steel, it not completely dissolved because its high point, floats slag layer, owing low density. Al dross a byproduc...

Hot spots are among the most serious operational issues in furnaces as they may result in the destruction of tubes. Hence, it is essential to locate such hot spots precisely on the tube surfaces inside the industrial furnaces in order to secure a safe design and operation. In the current study, we have extended the model proposed by Talmor in order to precisely locate the combustion hot spots o...

Hot spots are among the most serious operational issues in furnaces as they may result in the destruction of tubes. Hence, it is essential to locate such hot spots precisely on the tube surfaces inside the industrial furnaces in order to secure a safe design and operation. In the current study, we have extended the model proposed by Talmor in order to precisely locate the combustion hot spots o...

The concentration distribution and microstructure of NiTi shape memory alloys produced in vacuum induction furnaces operating at high and medium frequencies are compared with those of materials melted in vacuum resistance furnaces. The production procedure consisted of charging pure metals into a graphite crucible; raising the temperature to 1450°C under vacuum; holding the materials in high an...

K ES SL ER /R EU TE RS /C O RB IS The power flows freely at West Virginia Alloys. This factory, tucked into the Kanawha River valley about 50 kilometres upstream from Charleston, West Virginia, is the second largest consumer of electricity in the state. It routinely pulls more than 120 megawatts of power from the grid, directing it into five electric arc furnaces that heat quartz to about 1,500...

This paper reports the results relating to the following four subjects: i) current status and future prospects of iron and steel production in China; ii) equipped plantsize and operating condition of blast furnaces that sustain Chinese big steel production; iii) trends of demand and supply of iron ore and coal for blast furnaces; and iv) challenges and problems entailed by production increases....

industrial processes release a range of gaseous and particulate pollutants containing heavy metals into the air. lack of enough attention to the design, installation, repair and maintenance of gas and dust filtration systems in industries, is one of reasons of increasing the emissions of these pollutants. hereon, the steel making processes is one of emission sources of heavy metals. according t...

Components were developed for the modeling of industrial furnaces in the iron and steel industry like pusher-type and walking beam furnaces. A cell model on the basis of the dynamic pipe model of the Modelica Fluid Library was designed. The cell model computes the heat transfer between furnace walls, flue gas and the processed steel goods. The radiative heat transfer is modeled by a 1-dimension...

The Pau Branco mine supplies two blast furnaces with iron ore lumps, and currently, charcoal consumption for pig iron production accounts for 47% of the blast furnaces’ operational cost. A geometallurgical model is presented to support an economic study considering reserve volumes, product quality, and operational costs based on the metallurgical performance of different iron ore typologies. Sa...