In this article, an adaptive neural controller for the ball end-milling process is described. Architecture with two different kinds of neural networks is proposed, and is used for the on-line optimal control of the milling process. A BP neural network is used to identify the milling state and to determine the optimal cutting inputs. The feedrate is selected as the optimised variable, and the mi...

The fast monitoring of tool wears by using various Cutting signals and the prediction models developed rapidly in recent years. Comparatively, various wear forecast models based on artificial neural networks (ANN) perform much better in accuracy and speediness than the conventional prediction models. Combining the prominent dynamic properties of back propagation neural network (BPNN) with the e...

Article history: Received 15 August 2010 Received in revised form 3 December 2010 Accepted 3 December 2010 Available online 4 December 2010 In this paper, we present machining tests by turning En-31 steel alloy with tungsten carbide inserts using soluble oil-water mixture lubricant under different machining conditions. Firstorder and second-order cutting force prediction models were developed b...

Drilling is one of the important machining processes in hole making operations. Delamination is a vital problem during any drilling operation. It causes structural integrity reduction and poor assembly tolerance as well as potential for long-term performance deterioration. As a result, drilling of any material requires dimensional stability and interface quality. In this study, glass fibre rein...

-The Aluminum Hybrid Metal Matrix Composites (Al-HMMC) are finding numerous applications in many areas like Automobile, Piston and Cylinder and Aerospace, etc. Adding a third element into the metal matrix composite makes it hybrid. The Reinforcement of SiC and Graphite used in this Al-HMMC improves its strength. The present investigation is to find the optimum machining parameter of CNC turning...

Tool wear condition monitoring has the potential to play a critical role in ensuring the dimensional accuracy of the workpiece and prevention of damage to cutting equipment. It could also help in automating cutting processes. In this paper, the feed cutting force estimated with the aid of an inexpensive current sensor installed on the ac servomotor of a computerized numerical control turning ce...

In machining industry, cutting fluids have an important role due to their lubrication, cooling and chip removal functions. Using of cutting fluids can improve machining process efficiency, tool life, surface quality and it can reduce cutting forces and vibrations. However, health and environmental problems are encountered with the use of cutting fluids. Therefore, there has been a high demand f...

This paper describes a comparison of tool life between ceramics and cubic boron nitride (CBN) cutting tools when machining hardened steels using the Taguchi method. An orthogonal design, signal-to-noise ratio (S/N) and analysis of variance (ANOVA) were employed to determine the effective cutting parameters on the tool life. The results indicated that the V was found to be a dominant factor on t...