Surface roughness is a significant parameter which determines the efficiency of optical components. Surface damages induced by grinding strongly influence the mechanical strength and optical quality of optical glasses. It is meaningful to rapid evaluate the surface roughness through the measurement of different grinding parameters. In this study, a cup diamond wheel (D64) is used in grinding pr...

Six Sigma is a strategy for achieving process improvement and operational excellence within an organization. Decisions on critical parameter selection in analysis phase are always very crucial; it plays a primary role in successful execution of Six Sigma project and for productivity improvement in manufacturing environment and involves the imprecise, vague and uncertain information. Using a cas...

This study was conducted in Mouteh grinding circuit. Mouteh gold processing plant is located in Esfahan province,center of Iran, close to Mouteh open pit mine. One of the main problems in this circuit is low efficiency grinding operation. In this study, first grinding circuit and its performance parameters are evaluated. Laboratory and corrected operating Bond work index subsequently were calcu...

Grinding is one of the essential manufacturing processes for producing brittle or hard materials-based precision parts (e.g., optical lenses). In grinding, a grinding wheel removes the desired amount of material by passing the same area on the workpiece surface multiple times. How the topography of a workpiece surface evolves with these passes is thus an important research issue, which has not ...

A grinding force model is developed to predict the forces during the face grinding of cast iron and aluminum alloy 319. Design of experiments methods are used to create a response surface of four process parameters: feed rate, inclination angle of the grinding wheel profile, offset angle between the grinding wheel and the workpiece, and the peripheral speed of the wheel. For each material, thre...

In the manufacture of light emitting diodes (LEDs), the process of dicing that separates fabricated chips into pieces from quartz wafers is critically important as it determines the quality and productivity of produced LEDs. However, traditional methods using either mechanical grinding wheels or relatively long pulse lasers suffers mechanical or thermal defects such as debris, cracks, heat-affe...

In order to machine micro structured dies and molds made of ceramics, micro milling tools made of poly-crystalline diamond (PCD) are developed. Many cutting edges are ground with diamond wheels. Tool wears of the PCD milling tool are evaluated by cutting spherical molds made of binder-less tungsten carbide and structured surfaces are machined for trial. From the experiments, it is clarified tha...

An on-line monitoring and prediction of surface roughness in grinding is introduced with experimental verification. An adaptive neurofuzzy inference system (ANFIS) is used to monitor and identify the surface roughness online. The system uses a piezoelectric accelerometer to generate a signal related to grinding features and surface finish. The power spectral density (PSD) of this signal is used...

Grinding is finishing process aimed at achieving surface quality and dimensional accuracy in workpieces with tight tolerances especially from materials with a high degree of hardness and strength. The grinding process of superalloys is faced with problems and challenges caused by the generation of excessiveheatas well as the adhesion of workpiecematerialon the grinding tool. Therefore, in-depth...