this study focused on the optimization of al—mg to cuzn34 friction stir lap welding (fslw) process for optimal combination of rotational and traverse speeds in order to yield favorable fracture load using grey relational analysis (gra). first, the degree of freedom was calculated for the system. then, the experiments based on the target values and number of considered levels, corresponding orth...

Welding speed and rotational speed have been singled out as the most influential welding parameters which affect the tensile strength as well as the hardness in Friction Stir Welding (FSW). It is however problematic to determine the possible welding speed and rotational speed given the Ultimate Tensile Strength (UTS) since there are several combinations of welding speeds and rotational speeds t...

Friction stir welding is not used for hard alloys because of premature tool failure. A scheme is created which exploits the physical three-dimensional heat and mass flow models, and implements them into a fast calculation algorithm, which when combined with damage accumulation models, enables the plotting of tool durability maps which define the domains of satisfactory tool life. It is shown th...

7000 series aluminum alloys are widely used in the automotive industries for structural lightweight components due to their exceptional high strength to weight ratio. however, this class of aluminum alloy is difficult to join by conventional fusion welding techniques so friction stir welding (fsw) widely is used for welding this alloys. the process has been demonstrated to be effective and is c...

The application of laser ultrasonic technique is developed for evaluation of friction stir spot welding (FSSW) quality. The features of laser-generated ultrasonic waves in good welding and incomplete fusion area are simulated by finite element method (FEM). The non-contact laser ultrasonic inspection system (LUIS) was established to verify the numerical results. The interaction of laser ultraso...