The cutting properties of tools can be greatly improved by AlCrSiN coatings. The AlCrSiN coatings with nitrogen content in the range of 28.2–56.3 at. % were prepared by varying the N2/Ar flow ratio from 1/4 to 1/1. The influence of N2/Ar flow ratio on composition, microstructure, and mechanical properties, as well as the tribological properties, of the coatings was investigated. With increasing...

The current work deals with the analysis of mechanisms involved during the machining process of titanium alloys. Two different materials were chosen for the study: Ti-6Al-4V and Ti-55531. The objective was to understand the effect of all cutting parameters on the tool wear behavior and stability of the cutting process. The investigations were focused on the mechanisms of the chip formation proc...

Particulate wear debris can induce the release of bone-resorbing cytokines from cultured macrophages and fibroblasts in vitro, and these mediators are believed to be the cause of the periprosthetic bone resorption which leads to aseptic loosening in vivo. Much less is known about the effects of particulate debris on the growth and metabolism of osteoblastic cells. We exposed two human osteoblas...

Wear rate and debris are key problems to implanted metal-on-metal hip joints. Surface texture on bearing surfaces is reported to increase tribological performances. Research on the translation of this technology to metal-on-metal hip joint for reduction of friction, wear rate and debris generation is limited. The aim of this study was to investigate, by theoretical predictions and experimental ...

Early failure associated with adverse reactions to metal debris is an emerging problem after hip resurfacing but the exact mechanism is unclear. We analysed our entire series of 660 metal-on-metal resurfacings (Articular Surface Replacement (ASR) and Birmingham Hip Resurfacing (BHR)) and large-bearing ASR total hip replacements, to establish associations with metal debris-related failures. Clin...

This paper reports a parametric study of batch mode micro-electro-discharge machining (μEDM) of high density features in stainless steel. Lithographically fabricated copper tools with single cross, parallel line and 8 × 8 circle/square array features of 5–100 μm width and 5–75 μm spacing were used to quantify trends in machining tolerance and the impact of debris accumulation. As the tool featu...

The use of an artificial joint is always related to a certain amount of wear. Its biological effects, e.g., the osteolysis potential, are a function of the bulk material as well as its debris. Following comprehensive experiences with polyethylene (PE) wear, material science is tracking two ways to minimize the risk of a particle-induced aseptic implant loosening: (i) reduction of the PE debris ...

Frictional behavior of nano-undulated diamond-like carbon (DLC) films deposited by plasma assisted chemical vapor deposition (PACVD) process was investigated. In order to prepare the nano-undulated DLC film, a Si wafer with nano-sized Ni dots was prepared by rapid thermal annealing of Ni thin films. Since the structure of DLC film deposited by PACVD was independent of the substrate materials an...