This paper develops an automatic welding control scheme for alternating current shielded metal arc welding (SMAW) system. A mathematical model of the welding control system is derived and the system parameters identified. An adaptive sliding mode controller is designed to estimate the bound of the system uncertainties and to modulate the electrode feed rate in such a way that the desired arc le...

The information system is a coherently structured assembly, made of electronic computing and communication equipments, software, processes, automated and manual procedures, used as automatic data processing tool within a field of activity. In the process of welding in shielding gas environment with fusible electrode, there are used either inert or active gases. Therefore, we make the distinctio...

This thesis presents a process planning methodology for a rapid injection mold tool manufacturing system that involves additive and subtractive techniques, whereby slabs are sequentially bonded and milled using layered tool paths. Mold tools are grown in a bottom up fashion, eliminating the need for multi-axis machining operations (beyond three axes) and allowing small features in deep cavities...

The automated welding systems, have received much attention in recent years, because they are highly suitable not only to increase the quality and productivity, but also to decrease manufacturing time and cost for a given product. To get the desired quality welds in automated welding system is challenging, an algorithm is needed that has complete control over the relevant process parameters in ...

Gas metal arc welding has been generally accepted as the preferred joining technique due to its advantages in high production and automated welding applications. Separate control of arc energy and arc force is an essential way to improve the welding quality and to obtain the projected metal transfer mode. One of the most eVective methods for obtaining separate control is to exert an additional ...

Welding is one of the most widely used permanent joining technologies in assembly. As with other manufacturing processes, manufacturing feasibility and efficiency of weld components should be considered early in the part design stages to avoid costly redesign and delay. While there have been considerable research interests in weldability assessment and predictive modeling of welding distortion,...

Friction Stir Welding (FSW) is a solid-state welding process, based on frictional and stirring phenomena, that offers many advantages with respect to the traditional welding methods. However, several parameters can affect the quality of the produced joints. In this work, an experimental approach has been used for studying and optimizing the FSW process, applied on 5754-H111 aluminum plates. In ...

Welding process is common in manufacturing industry especially for car component assembly. The demand on vehicles in development contry has push the SMIs to contribute the economic forward.The purpose of this study is to monitor the toxic gases level in the welding process in SMIs. The case study was done in two car component manufacturer which is a supply for national car. The data from monito...

This paper presents a study on optimization of process parameters using particle swarm optimization to minimize angular distortion in 202 grade stainless steel gas tungsten arc welded plates. Angular distortion is a major problem and most pronounced among different types of distortion in butt welded plates. The process control parameters chosen for the study are welding gun angle, welding speed...