In this study, a mathematical programming approach is proposed to design a layered cellular manufacturing system in highly fluctuated demand environment. A mathematical model is developed to create dedicated, shared and remainder cells with the objective of minimizing the number of cells. In contrast with classical cellular manufacturing systems, in layered cellular systems, some cells can serv...

-In this paper we advocate the use of multi-agent systems in cellular manufacturing. More specifically, we argue that multi-agent systems can respond to the flexibility and adaptivity needs of modern manufacturing. The central issue of the design of such a multi-agent manufacturing system is the choice of the granularity level: are agents defined by decomposing the whole process across tasks or...

Cellular manufacturing systems (CMS) typically comprise a number of manufacturing cells served by a centralized material handling system. Designing such systems includes three major decisions; cell formation (CF), group layout (GL), and group scheduling (GS). Traditionally, these three decisions have been dealt with separately, which has usually lead to less than optimal system performance. In ...

This paper discusses the simulation study carried out for proposing one-piece lean line layout with features of Lean Manufacturing. The lean initiatives that can be addressed are, introducing Kanban replenishment sys-tem, better work-in-process, changing the layout, visual management techniques, standardized work for the re-duction of cycle time, number of workers, number of setups. To improve ...

The multi-objective optimization problem is the main purpose of generating an optimal set of targets known as Pareto optimal frontier to be provided the ultimate decision-makers. The final selection of point of Pareto frontier is usually made only based on the goals presented in the mathematical model to implement the considered system by the decision-makers. In this paper, a mathematical model...

Mathematical programming and artificial intelligence (AI) methods are known as the most effective and applicable procedures to form manufacturing cells in designing a cellular manufacturing system (CMS). In this paper, a bi-objective programming model is presented to consider the cell formation problem that is solved by a proposed multi-objective particle swarm optimization (MOPSO). The model c...

Manufacturing industries are under intense pressure from the increasingly competitive global marketplace. Shorter product lifecycle, time to market and diverse customer needs have challenged manufacturers to improve the efficiency and productivity of their production activities. Manufacturing systems should be able to adjust or respond quickly to adopt necessary changes in product design and pr...

Lean manufacturing is a production philosophy made popular by Toyota Motor Corporation (TMC). It is globally known as the Toyota Production System (TPS) and has the ultimate aim of reducing cost by thoroughly eliminating wastes or muda. TPS embraces the Just-in-time (JIT) manufacturing; achieving cost reduction through lead time reduction. JIT manufacturing can be achieved by implementing Pull ...