Friction stir welding is not used for hard alloys because of premature tool failure. A scheme is created which exploits the physical three-dimensional heat and mass flow models, and implements them into a fast calculation algorithm, which when combined with damage accumulation models, enables the plotting of tool durability maps which define the domains of satisfactory tool life. It is shown th...

Friction Stir Welding (FSW) is considered to be the most significant development in metal joining technologies to join high strength aerospace aluminum alloys. In order to improve the reliability and quality of the products manufactured by FSW process input process parameters such as tool rotational speed, welding speed and axial force are to be optimized. This study deals with the optimization...

Friction stir welding (FSW) is a recently developed solid-state joining process that uses a specially shaped rotating tool to produce lap or butt joints. At the National Research Council, an inter-institute collaboration was started in 2007 with the goal of exploiting the NDE expertise and applying it for the characterization of friction stir welds for various industrial applications. In partic...

Different methods have been applied to refine various characteristics of the zone (or nugget) obtained by friction stir welding (FSW). In the current research, joining components are vibrated normal to the weld line during FSW to refine the zone microstructure. This process is described as friction stir vibration welding (FSVW). The effect of FSVW on mechanical properties, corrosion behavior, a...

this study focused on the optimization of al—mg to cuzn34 friction stir lap welding (fslw) process for optimal combination of rotational and traverse speeds in order to yield favorable fracture load using grey relational analysis (gra). first, the degree of freedom was calculated for the system. then, the experiments based on the target values and number of considered levels, corresponding orth...