Repair welding is not used enough in the industry 1 . One of the reasons for this lies in the insufficient and unrealiable knowledge in many segments of this area. A very important part is having appropriate knowledge of metallurgical processes in heating of the base material 2-4 . Unsuitable heating deteriorates the microstructure as it reduces toughness and fracture behaviour of the weld 5 . ...

The purpose of this study is to evaluate the nonionizing radiation (NIR) exposure, especially optical radiation levels, and potential health hazard from aluminum arc welding processes based on the American Conference of Governmental Industrial Hygienists (ACGIH) method. The irradiance from the optical radiation emissions can be calculated with various biological effective parameters i.e., S( ),...

Associated to the weld quality, the weld bead geometry is one of the most important parameters in welding processes. It is a significant requirement in a welding project, especially in automatic welding systems where a specific width, height, or penetration of weld bead is needed. This paper presents a novel technique for real-time measuring of the width and height of weld beads in gas metal ar...

The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surf...

GAS TUNGSTEN ARC WELDING (GTAW) is the quality weld process. It is preferred welding process for stainless steel, low alloy steel, nickel, cobalt, titanium, aluminum, copper, and magnesium. The present work aims to evaluate the effect of Gas Tungsten Arc Welding process parameters on the quality of the weld bead. The process parameters Welding Current, Wire Diameter, Wire Feed Speed, Ratio of w...

Studies in the field of environmental epidemiology indicate that for the adverse effect of inhaled particles not only particle mass is crucial but also particle size is. Ultrafine particles with diameters below 100 nm are of special interest since these particles have high surface area to mass ratio and have properties which differ from those of larger particles. In this paper, particle size di...

This paper introduces an intelligent system for monitoring and recognition of process disturbances during short-circuiting gas–metal arc welding. It is based on the measured and statistically processed data of welding electrical parameters. A 12-dimensional array of process features is designed to describe various welding conditions and is employed as input vector of the intelligent system. Thr...

The common commercial charge coupled device (CCD) camera is combined with a composite light filter to form a vision sensing system of low cost. It can capture the whole image of a weld pool clearly during constant-current gas tungsten arc welding (GTAW). Based on the imageprocessing algorithm, the edges of the weld pool under different welding conditions can be extracted. Calibration is made to...

In this paper a monitoring system that simplifies the finding of optimal welding parameters, the analysis and the optimisation of pulsed gas metal arc welding is described. The system allows the visual online observation of all states of the process, including the droplet transfer, without an additional lighting unit. Additionally, the measurement of electrical welding parameters during image r...