machining operation is one of the most applicable processes for the manufacturing of industrial parts. usually, the quality of finished part in turning operation is measured in terms of surface roughness. in turn, surface quality is determined by machining parameters and tool geometry specifications. the main objective of this study is to model and optimize machining parameters and tool geometr...

This paper presents, the experimental study has been made to optimize the process parameters during machining of H-13 by wire electrical discharge machining (WEDM) using Taguchi L9 orthogonal array method. Following input process parameters of WEDM [Pulse-On time (TON), Pulse-Off time (TOFF) and Wire Speed rate (WS) and Wire Tension (WT)] were chosen as variables to study the process output in ...

In high speed and high precision machining applications, it is important to monitor the machining process in order to ensure high product quality. For this purpose, it is essential to develop a dynamometer with high sensitivity and high natural frequency which is suited to these conditions. This paper describes the design, calibration and performance of a milling torque sensor based on piezores...

ABSRACT High speed machining is a relatively new production technology that allows higher productivity, excellent surface finish and good dimensional accuracy in the manufacturing process. Therefore these technologies have considerable advantages over traditional machining technologies. Instead of conventional machining chain that consists of roughing in soft state + semi fininshing + hardening...

machines using ball end mill cutters; the determination of the optimum tool and the minimization of the machining times for each surface. In the proposed methodology, the accessibility problem is first analyzed and then the optimal tool is selected from a database of tools. Next, and depending on the machining method, we select automatically the optimum sweeping method and the associated machin...

A new machining process model that explicitly includes the effects of the edge hone is presented. A force balance is conducted on the lower boundary of the deformation zone leading to a machining force model. The machining force components are an explicit function of the edge radius and shear angle. An increase in edge radius leads to not only increased ploughing forces but also an increase in ...

A machining operation is basically termed a material removal process, where material is removed in the form of chips. In a machining operation, the output parameter is achieved by controlling various input parameters. This paper discusses the effects of various input parameters in abrasive Jet machining (AJM) on the output parameter(Metal Removal Rate [MRR).This paper presents an extensive revi...

This research proposes an optimized magnetic abrasive machining process that uses an ultra-high-speed system to perform precision machining on a workpiece. The system can process several microns of material, either for machining surface roughness or for machining a workpiece for a precise micro-diameter. The stainless steel workpieces have been machined using an ultra-high-speed magnetic abrasi...

During the past decade, polymer nanocomposites attracted considerable investment in research and development worldwide. One of the key factors that affect the quality of polymer nanocomposite products in machining is surface roughness. To obtain high quality products and reduce machining costs it is very important to determine the optimal machining conditions so as to achieve enhanced machining...