The objective of this study was to develop a numerical model for the prediction of temperature distribution, effective plastic strain distribution, and especially material flow in friction stir welding of copper plates. The DEFORM-3D software was used by incorporating a lagrangian incremental formulation. Threedimensional results of the material flow pattern which were extracted using the point...

Welding is one of the most widely used permanent joining technologies in assembly. As with other manufacturing processes, manufacturing feasibility and efficiency of weld components should be considered early in the part design stages to avoid costly redesign and delay. While there have been considerable research interests in weldability assessment and predictive modeling of welding distortion,...

In order to automatically control the quality of the welding process, this paper concentrates on the problem of three dimensional surface reconstructions for the welding pool. As the relationships between size and shape of the welding pool are very complex and nonlinear, we utilize the fuzzy neural network to solve the proposed problem. In the fuzzy neural network, the input vector with 48 dime...

Welding fume contains elements that, in their pure forms, can be hazardous to worker health if inhaled or ingested. Therefore, the chemical composition of welding fume must be examined when considering fume toxicity. Various chemical analysis techniques are presented and their applicability to airborne particles is described. Knowledge of particle size is important because a given characterizat...

The emission of dusts and gases, which are generated during tubular cored wire welding and which are hazardous to health and the environment, were studied. Tests included various kinds of tubular electrode wires used for welding steel, that is, rutile flux cored wires, basic flux cored wires, and metal cored wires for welding unalloyed, low-alloy, and high-alloy steels as well as self-shielded ...

Automation of welding process in shipyard is ultimately necessary, since welding site is spatially enclosed by floors and girders, and therefore welding operators are exposed to hostile working conditions. To solve this problem, a welding robot that can navigate autonomously within the enclosure needs to be developed. To achieve the welding task, the robotic welding system needs a sensor system...

In modern design of automobile car bodies reduction in weight and maximization of the structural stiffness and passive safety are the main challenge. The ‘Tailored Blank’ has contributed to achieve a significant weight reduction in recent years. The single flat sheets are joined by Laser Welding in butt configuration without filler wire. Usually the quality of the welds is assured by precise pr...

use of tailor-welded blanks (twbs) in production has significant advantages such as weight and cost reduction. however, their application requires processes that increase their poor formability in comparison to base materials. one of these procedures is the use of fluid pressure in sheet metal forming. in this paper hydro-mechanical deep drawing process of tailor-welded low carbon steel (st12) ...