In this paper, wire electrical discharge machining of D3 tool steel is studied. Influence of pulse-on time, pulse-off time, peak current and wire speed are investigated for MRR, dimensional deviation, gap current and machining time, during intricate machining of D3 tool steel. Taguchi method is used for single characteristics optimization and to optimize all four process parameters simultaneous...

Electric discharge machining (EDM) is a ‘newer technology utilized to machine hard metals, alloys, composites and ceramics. This paper reports the experimental investigation carried out on EDM to study the effects of machining parameters such as pulsed current on material removal rate, depth of cut, overcut, tool wear (net weight lost) and hardness on En-31 tool steel The work material was elec...

The current research deals with Taguchi-coupled grey relational analysis (GRA) multiobjective optimization of wire electric discharge machining (WEDM) for better surface roughness (Ra) and the material removal rate (MRR) over magnesium/halloysite nano tube/zirconium (Mg/HNT/Zr) metal matrix composite (MMC). Hybrid composites are created through powder metallurgy route by varying weight percenta...

For successful commercial adaptation of the l-EDM (micro electro-discharge machining) process, there is a need to increase the process efficiency by understanding the process mechanism. This paper presents a model of the plasma discharge phase of a single discharge l-EDM event in deionized water. The plasma discharge is modeled using global model approach in which the plasma is assumed to be sp...

Abstract. In this paper, helium-assisted near-dry wire-cut electrical discharge machining (NDWEDM) method molybdenum wire has been used to reduce the environmental impact and cut M2-HSS material. The pressurized non-reacting helium gas mixed with a small amount of water (Helium-mist) is as dielectric fluid accomplish adequate cooling flush-out debris. new experimental setup developed conduct WE...