Electrical Discharge Machine (EDM) parameters have a significant influence on machining characteristic like material removal rate (MMR) and tool wear rate (TWR). Inconel 718, which is widely used in the Medical, Marine, Architectural and food processing industries, is used as a work material. The tool electrode materials used are brass. Experiments are conducted using face centered central comp...

In order to improve the precision and surface quality of Electrical Discharge Machining (EDM), the paper studies the application of complex programmable logic device (CPLD) used in pulse power for EDM, according to the characteristics of the device, using VHDL language input and schematic input method to design control circuit for EDM pulse power. Keyword: EDM; CPLD; VHDL language; pulse power

he capability to develop prototype hardware systems is improving steadily as computer technology is dramatically enhancing design, fabrication processes, and tools. Designers now make extensive use of sophisticated 3D solid modeling programs to visualize design concepts, perform engineering analysis, and communicate detailed design data through networked file transfers. Numerically controlled c...

In recent years, advanced materials with unique metallurgical properties such as super alloys, composites and ceramics have been developed to meet the demands of extreme applications. While these materials are harder, tougher, less heat sensitive and more resistant to corrosion and fatigue, they are also difficult to machine. Advanced materials are being widely used these days not only in the a...

In the mold design process the electrode is designed in advance for a contour requiring high accuracy or for a complex contour. The mold material, fixture specification, and the working ability of electrical discharge machine are all considered in the design process; otherwise, there will be inaccurate positioning and poor machining accuracy. Therefore, to increase mold machining accuracy, the ...

This study focuses on fabrication of a micro plastic part using custom made vertical injection molding machine. Electrical discharge machining (EDM) and micro mechanical machining was used to fabricate micro shape cavity on aluminum mold. The mold was embedded with Polymethyl Methacrylate (PMMA) window to observe the behavior of plastic melt flow during injection. The custom made vertical injec...

This study deals with the development of a new CAD/CAM system for fabricating the holes whose cross sections are changing variously. A cross section of a machined hole is generally constant. To solve the problem, a new device had developed which could create cross section’s changing holes by means of electrical discharge machining. However, it was impossible to put the device into practical use...

Electrical Discharge Machine (EDM) is one of the non-traditional machining processes. EDM process is based on thermoelectric energy between the work and an electrode. A pulse discharge occurs in a small gap between the work piece and the electrode and removes the unwanted material from the parent metal through melting and vaporization. The electrode and the work piece must have an electrical co...